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D

D

D

D

D

Assembly Instructions

11

Step

 

14

Fit the right end

Push the right end     

onto the top      , base       

and rail       and secure 

with 5 screws     .

Step

 

15

7

5

4

7

4

15

D

A

A

Prepare the 2 plinths

Tap 2 wooden dowels  

into each of the 2

plinths     .

A

plain chipboar

d surface

10

x 2

10

15

15

5

Summary of Contents for Malibu 305/1788

Page 1: ...oor Robe Assembly Instructions Please keep for future reference If you need help or have damaged or missing parts call the Customer Helpline 08456 400800 Issue 3 03 09 13 Important Please read these instructions fully before starting assembly 305 1805 305 1795 305 1829 305 1788 305 1812 ...

Page 2: ... use opened out unit carton 1 Care and maintenance Only clean using a damp cloth and mild detergent do no use bleach or abrasive cleaners From time to time check that there are no loose screws on this unit This product should not be discarded with household waste Take to your local authority waste disposal centre We do not recommend the use of power drill drivers for inserting screws as this could...

Page 3: ... D2037A 1808 x 496mm Left Divider D2038A 1684 x 477mm Right Divider D2039A 1684 x 477mm 8 9 15 Large Door D2042A 1678 x 352mm x 2 16 Small Door D2043A 1198 x 352mm x 2 18 Short Back X953 1210 x 726mm Long Back X952 1710 x 362mm x 2 17 10 Plinth Rail D2046A 1423 x 92mm x 2 Long Hanging Rail FHR704 704mm long 13 Short Hanging Rail FHR330 330mm long x 2 14 11 Fixed Shelf D2041A 714 x 476mm x 2 Loose ...

Page 4: ...sors Hammer Eye protection when using a hammer or drill Cross head screwdriver Small locking nut F3 x 6 Ruler Use this ruler to help correctly identify the screws mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 40mm Screw F910 x 28 J K Electric drill do not use for fitting screws Nail F51 x 44 25mm Screw F50 x 10 F 13mm Screw F79 x 1 13mm Screw F63 x 30 Rail holder F1014 x 6 Bracket ...

Page 5: ...p fully against the panels b Insert 2 small locking nuts into the holes shown on the drawer wrap Note The arrow on the locking nut must point towards the hole in the edge of the panel B 1 C 2 F C C C 2 a b Assemble the drawers a Place the drawer base into the narrow slot on the drawer wrap Fold the wrap around the base b Turn each of the drawer wrap assemblies over and push them onto the back of t...

Page 6: ...the inside N SNAP SNAP 2 Attach the handles Attach 2 handles to each drawer front using screws Note Do not overtighten the screws O E F599 N N F599 N F599 N F599 N O O Step 4 Step 5 2 E E 1 1 x 3 x 3 x 2 10mm A Prepare the 2 fixed shelves Tap 4 wooden dowels into each of the 2 fixed shelves Note Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels A 11 A...

Page 7: ... Make sure that it is fitted straight in line with the panel edges and then secure with screw Fit 3 hinge plates onto the left divider making sure that the slot is facing towards the finished front edge Turn the left divider over b Tap 4 wooden dowels into the left divider Push a rail holder into the left divider Make sure that it is fitted straight in line with the panel edges and then secure wit...

Page 8: ... edges and then secure with screw Fit 3 hinge plates onto the right divider making sure that the slot is facing towards the finished front edge Turn the right divider over b Tap 4 wooden dowels into the right divider Push a rail holder into the right divider Make sure that it is fitted straight in line with the panel edges and then secure with screw N 9 J 9 J 9 L 9 A 9 N N N R F601 N L L L L J Fin...

Page 9: ...dge Finished front edge Fit the fixed shelves to the left divider Push the 2 fixed shelves onto the left divider and secure with 4 screws D D D D 11 11 8 11 8 D Fit the right divider Push the right divider onto the 2 fixed shelves and secure with 4 screws 11 9 D 11 11 9 Step 9 ...

Page 10: ... base Tap 4 wooden dowels into the top Tap 4 wooden dowels into the base A A Finished front edge p l a i n c h i p b o a r d s u r f a c e 4 5 Finished front edge 4 5 9 8 plain chipboard surface D D D D 4 5 Fit the top and base Push the top and base onto the 2 dividers and and secure with 8 screws Step 11 4 5 8 9 D ...

Page 11: ...inge plates onto the left end making sure that the slot is facing towards the finished front edge J 6 L 6 6 L L L J 7 Finished front edge Step 13 Prepare the right end Push a rail holder into the right end Make sure that it is fitted straight in line with the panel edges and then secure with screw Fit 3 hinge plates onto the right end making sure that the slot is facing towards the finished front ...

Page 12: ...tep 14 Fit the right end Push the right end onto the top and base and secure with 4 screws Step 15 7 5 4 7 4 5 D A A Prepare the 2 rails Tap 2 wooden dowels into each of the 2 rails A p l a i n c h i p b o a r d s u r f a c e 10 x 2 10 ...

Page 13: ...t the 2 rails 2 people are needed here Push the 2 rails onto the right end and secure with 2 screws 10 7 D D D D D D D 6 4 Fit the left end Push the left end onto the top the base and the 2 rails and secure with 6 screws 6 4 5 10 D Note Support this rail until the left side has been fitted in the next step ...

Page 14: ...p tight against each other and that they meet over the back edges of the dividers b Nail around the outside edges of the 3 backs Note Do not nail where the backs meet Nails should be spaced about 150mm apart Note Do not nail where the backs meet Step 19 Secure the backs Tap the nail screws through the back holders and down between the backs and into the back edge of the divider Keep tapping the na...

Page 15: ...nging rails into the rail holders Lift front of drawer whilst inserting to overcome the stop system Note To ensure that your drawer runs smoothly spray a small amount of furniture polish into the grooves 13 14 J 13 14 J 14 14 13 I x 4 Fit the shelf studs For each of the 2 loose shelves insert 4 shelf studs I x 4 I 12 ...

Page 16: ...all door Secure each hinge with 2 screws Note Before securing with the screws make sure that the hinges are positioned at 90 degrees with the edge of the door G M 15 16 M G G 90 M M G G M G G M G G M G G M G G 12 12 Fit the loose shelves Lower the 2 loose shelves down onto the shelf studs I 12 15 16 x 2 x 2 ...

Page 17: ...uce the possibility of any breakout Using the pilot hole in the rear face of the door drill through the hole indicated opposite using a 2 5mm diameter drill Turn the door over and open out the 2 5mm hole that you have just drilled by drilling back through it with a 5mm drill IMPORTANT Carefully choose which hole you need to drill in each door 15 ONLY drill this hole in 1 large door Small piece of ...

Page 18: ...te wood placed behind the hole while drilling to reduce the possibility of any breakout Using the pilot hole in the rear face of the door drill through the hole indicated opposite using a 2 5mm diameter drill Turn the door over and open out the 2 5mm hole that you have just drilled by drilling back through it with a 5mm drill IMPORTANT Carefully choose which hole you need to drill in each door 16 ...

Page 19: ... be flat against the hinge plate prior to any adjustment d The hinge must NOT be AT AN ANGLE to the hinge plate when assembled This would indicate that the recess at the bottom of screw B had not located in the slot in the hinge plate and the hinge would not be secure Remove the hinge from the hinge plate and then re assemble being careful to follow instructions a c e Attach a handle to each door ...

Page 20: ...uitable packing pieces not supplied to make the unit level BEFORE making any adjustment to the hinges as shown b Height adjustment Loosen screws A on hinge plates and move door up or down as required Retighten screw A c Forward and Back adjustment Loosen screw B on hinge plate and move door in or out as required Retighten screw B d Sideways adjustment To move door out loosen screw C To move door i...

Page 21: ... need to suit the wall type and the length of screw will depend on the distance from the back of the unit to the wall Fix the bracket loosely onto the top of the unit using screw and mark the wall for the wall fixing Swivel the bracket away from the wall and drill a hole in the wall using a suitable drill bit and fit your wall fixing Swivel the bracket back and fix the bracket to the wall then tig...

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Page 25: ...oor Robe Assembly Instructions Please keep for future reference If you need help or have damaged or missing parts call the Customer Helpline 08456 400800 Issue 4 19 09 13 Important Please read these instructions fully before starting assembly 305 1805 305 1795 305 1829 305 1788 305 1812 ...

Page 26: ... use opened out unit carton 1 Care and maintenance Only clean using a damp cloth and mild detergent do no use bleach or abrasive cleaners From time to time check that there are no loose screws on this unit This product should not be discarded with household waste Take to your local authority waste disposal centre We do not recommend the use of power drill drivers for inserting screws as this could...

Page 27: ...th D2046A 1423 x 92mm x 2 Long Hanging Rail FHR704 704mm long 13 Short Hanging Rail FHR330 330mm long x 2 14 11 Fixed Shelf D2041A 714 x 476mm x 2 Loose Shelf D2045A 338 x 476mm x 2 12 Long Back X952 1710 x 358mm x 2 Left End D2036B 1808 x 496mm Right End D2037B 1808 x 496mm Left Divider D2038B 1684 x 477mm Right Divider D2039B 1684 x 477mm Rail D2471A 339 5 x 125mm x 2 15 Large Door D2042B 1676 x...

Page 28: ...sors Hammer Eye protection when using a hammer or drill Cross head screwdriver Small locking nut F3 x 6 Ruler Use this ruler to help correctly identify the screws mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 40mm Screw F910 x 32 J K Electric drill do not use for fitting screws Nail F51 x 44 25mm Screw F50 x 10 F 13mm Screw F79 x 1 13mm Screw F63 x 30 Rail holder F1014 x 6 Bracket ...

Page 29: ...p fully against the panels b Insert 2 small locking nuts into the holes shown on the drawer wrap Note The arrow on the locking nut must point towards the hole in the edge of the panel B 1 C 2 F C C C 2 a b Assemble the drawers a Place the drawer base into the narrow slot on the drawer wrap Fold the wrap around the base b Turn each of the drawer wrap assemblies over and push them onto the back of t...

Page 30: ...the inside N SNAP SNAP 2 Attach the handles Attach 2 handles to each drawer front using screws Note Do not overtighten the screws O E F599 N N F599 N F599 N F599 N O O Step 4 Step 5 2 E E 1 1 x 3 x 3 x 2 10mm A Prepare the 2 fixed shelves Tap 4 wooden dowels into each of the 2 fixed shelves Note Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels A 11 A...

Page 31: ... Make sure that it is fitted straight in line with the panel edges and then secure with screw Fit 3 hinge plates onto the left divider making sure that the slot is facing towards the finished front edge Turn the left divider over b Tap 4 wooden dowels into the left divider Push a rail holder into the left divider Make sure that it is fitted straight in line with the panel edges and then secure wit...

Page 32: ... edges and then secure with screw Fit 3 hinge plates onto the right divider making sure that the slot is facing towards the finished front edge Turn the right divider over b Tap 4 wooden dowels into the right divider Push a rail holder into the right divider Make sure that it is fitted straight in line with the panel edges and then secure with screw N 9 J 9 J 9 L 9 A 9 N N N R F601 N L L L L J Fin...

Page 33: ...dge Finished front edge Fit the fixed shelves to the left divider Push the 2 fixed shelves onto the left divider and secure with 4 screws D D D D 11 11 8 11 8 D Fit the right divider Push the right divider onto the 2 fixed shelves and secure with 4 screws 11 9 D 11 11 9 Step 9 ...

Page 34: ...o each rail A A A Finished front edge p l a i n c h i p b o a r d s u r f a c e 4 5 Finished front edge 4 5 15 9 8 plain chipboard surface D D D D 4 5 Fit the top base and rails Push the top base and the 2 rails onto the 2 dividers and and secure with 10 screws Step 11 4 5 15 8 9 D A Finished front edge x 2 Plain chipboard surface D D 15 15 15 Note You may need to support the rails until the side ...

Page 35: ...inge plates onto the left end making sure that the slot is facing towards the finished front edge J 6 L 6 6 L L L J 7 Finished front edge Step 13 Prepare the right end Push a rail holder into the right end Make sure that it is fitted straight in line with the panel edges and then secure with screw Fit 3 hinge plates onto the right end making sure that the slot is facing towards the finished front ...

Page 36: ...it the right end Push the right end onto the top base and rail and secure with 5 screws Step 15 7 5 4 7 4 15 D A A Prepare the 2 plinths Tap 2 wooden dowels into each of the 2 plinths A p l a i n c h i p b o a r d s u r f a c e 10 x 2 10 15 15 5 ...

Page 37: ...nths 2 people are needed here Push the plinths onto the right end and secure with 2 screws 10 7 D D D D D D D D 6 4 Fit the left end Push the left end onto the top the base the plinths and the rail and secure with 7 screws 6 4 5 15 10 D Note Support this plinth until the left side has been fitted in the next step 15 ...

Page 38: ...p tight against each other and that they meet over the back edges of the dividers b Nail around the outside edges of the 3 backs Note Do not nail where the backs meet Nails should be spaced about 150mm apart Note Do not nail where the backs meet Step 19 Secure the backs Tap the nail screws through the back holders and down between the backs and into the back edge of the divider Keep tapping the na...

Page 39: ...nging rails into the rail holders Lift front of drawer whilst inserting to overcome the stop system Note To ensure that your drawer runs smoothly spray a small amount of furniture polish into the grooves 13 14 J 13 14 J 14 14 I x 4 Fit the shelf studs For each of the 2 loose shelves insert 4 shelf studs I x 4 I 12 13 ...

Page 40: ...all door Secure each hinge with 2 screws Note Before securing with the screws make sure that the hinges are positioned at 90 degrees with the edge of the door G M 16 17 M G G 90 M M G G M G G M G G M G G M G G 12 12 Fit the loose shelves Lower the 2 loose shelves down onto the shelf studs I 12 16 17 x 2 x 2 ...

Page 41: ...uce the possibility of any breakout Using the pilot hole in the rear face of the door drill through the hole indicated opposite using a 2 5mm diameter drill Turn the door over and open out the 2 5mm hole that you have just drilled by drilling back through it with a 5mm drill IMPORTANT Carefully choose which hole you need to drill in each door 16 ONLY drill this hole in 1 large door Small piece of ...

Page 42: ...te wood placed behind the hole while drilling to reduce the possibility of any breakout Using the pilot hole in the rear face of the door drill through the hole indicated opposite using a 2 5mm diameter drill Turn the door over and open out the 2 5mm hole that you have just drilled by drilling back through it with a 5mm drill IMPORTANT Carefully choose which hole you need to drill in each door 17 ...

Page 43: ... be flat against the hinge plate prior to any adjustment d The hinge must NOT be AT AN ANGLE to the hinge plate when assembled This would indicate that the recess at the bottom of screw B had not located in the slot in the hinge plate and the hinge would not be secure Remove the hinge from the hinge plate and then re assemble being careful to follow instructions a c e Attach a handle to each door ...

Page 44: ...uitable packing pieces not supplied to make the unit level BEFORE making any adjustment to the hinges as shown b Height adjustment Loosen screws A on hinge plates and move door up or down as required Retighten screw A c Forward and Back adjustment Loosen screw B on hinge plate and move door in or out as required Retighten screw B d Sideways adjustment To move door out loosen screw C To move door i...

Page 45: ... need to suit the wall type and the length of screw will depend on the distance from the back of the unit to the wall Fix the bracket loosely onto the top of the unit using screw and mark the wall for the wall fixing Swivel the bracket away from the wall and drill a hole in the wall using a suitable drill bit and fit your wall fixing Swivel the bracket back and fix the bracket to the wall then tig...

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