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Subject to change_SD1EX-A2(A3)_14088_1en_05/2022

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www.argo-hytos.com

The SD1EX-A2 and SD1EX-A3 

hydraulic valves are direct solenoid operated poppet valves. The valves are designed to be screwed into a form 

chamber in a block with a 3/4-16 UNF connection thread. The shape and dimensions of the A2 (C-8-2) and A3 (C-8-3) screw-in chambers conform to 
ISO/TR 17209 technical specification. 
The SD1EX-A2 valve is designed for tight baffling of the working fluid flow, i.e. to stop the movement of the hydraulic cylinder piston rod or the 
rotation of the hydraulic motor output shaft. The valve is manufactured in two versions. In the basic position, when the solenoid is de-energized, the 
valve is open and free flowing (connection 2S6), or it is closed (connection 2S5). SD1EX-A3 three-way valve is used to control a single-acting 
appliance where the reverse motion is provided by the load. Another possible use is to alternately switch fluid flow to two branches of a circuit.
Valves with ATEX certification according to Directive 2014/34/EU and IECEx certification according to IECEx OD 009 and related harmonized  
standards may be used in explosive atmospheres consisting of mine gas, gas or dust. The valves are marked with the CE Ex mark of conformity and 
are accompanied by a Declaration of Conformity. 

Use in explosive atmospheres:

Class I

, mines, where the explosive atmosphere of mine gas is prodominantly methane

The valve has a high degree of protection (EPL = Mb), which makes iniation unlikely during the interval between gas discharge and valve shutdown. 
It is designed for category M2 devices that remain off after gas discharge.

Class II

, where the explosive atmospere consists of gasses other than mine gas

The valve has a high degree of protection (EPL = Gb) which allows the valve to be used in zones 1 and 2. There is a risk of explosion. 
The valve is certified for all gas groups - IIA (typical is methane), IIB (typical is ethylene) and IIC (typical is hydrogen).

Class III

, where the explosive atmosphere consists of dust and combustible flammable particles 

The valve has a high degree of protection (EPL = Db) which allows the valve to  be used in zones 21 and 22. The valve must not be used in zone 20. 
There is a risk of explosion. The valve is certified for all dust groups - IIIA (combustible fly particles), IIIB (non-conductive dust) and IIIC (conductive 
dust).

1. Use of product

An overview of signal words and warning signs used in the text

An overview of other symbols and abbreviations used in the text

Symbol, designation

Description of the meaning of the symbol, designation

AC, DC

Designation for alternating (AC) and direct (DC) current, voltage

ATEX

Explosive Atmospheres

EPL

Equipment Protection Level (see EN 60079.0)

IEC

International Electrotechnical Commission

NBR

Rubber used for the manufacture of seals 

PA

Polyamide

PE

Polyethylene

PU

Polyuretane

Glossary of technical terms used

 

A hydraulic mechanism 

 is one in which energy is transmitted via the compressive energy of the working fluid.

 

A hydraulic directional control valve

 is a valve designed to control the direction of movement or stop the output component of an appliance. 

 › The indirectly controlled valve consists of two basic parts. The control stage is operated directly, e.g. by a solenoid. The main stage is hydraulical   

  ly controlled depending on the position of the control stage.

 

The volumetric flow rate Q

 s the amount of liquid in volume units that flows through a given flow cross-section per unit time (SI unit is  

m

3

s

-1

,    

  in practice the unit 

l/min

 is used) 

 

The control solenoid

 is designed to reposition the valve spool that interconnects or closes the ports in the body. The solenoid consists of  

 

  an excitation coil which, by passing an electric current through the winding, generates a magnetic field which exerts a force on the armature of    

  the mechanical control system. 

 

Poppet-type valves 

damp the flow by inserting the cone into the saddle with very low volume losses compared to a spool valve. 

 › The screw-in valve is designed to be screwed into the moulded chamber in the hydraulic block. The valve body is replaced by a steel sleeve in which  

  the spool or cone moves. 

 

Pressure 

 is the force acting per area unit (SI unit  

Pascal

 (1 Pa = Nm

-2

), in practice the unit used is 

bar 

(1bar = 0,1MPa)

DANGER

Signal word combined with a warning sign used to signify that a dangerous situation which could result in 
death or serious injury is imminent. 

WARNING

Signal word combined with a warning sign used to signify a potentially hazardous situation which, if not 
avoided, may result in minor or moderate injury.

CAUTION

Signal word combined with a warning sign used to signify the occurrence of a potentially dangerous situation 
that could result in death or serious injury if not avoided.

Summary of Contents for SD1EX-A2

Page 1: ...PILOTED DESIGNED FOR USE IN EXPLOSIVE ATMOSPHERES SD1EX A2 SD1EX A3 EN 1 2 2 3 1 SD1EX A2 SD1EX A3 1 2 The following is the authorised translation of original operating instruction SD1EX A2 A3 No 140...

Page 2: ...Subject to change_SD1EX A2 A3 _14088_1en_05 2022 Page 2 www argo hytos com Declaration of conformity...

Page 3: ...Subject to change_SD1EX A2 A3 _14088_1en_05 2022 Page 3 www argo hytos com...

Page 4: ...Subject to change_SD1EX A2 A3 _14088_1en_05 2022 Page 4 www argo hytos com...

Page 5: ...arameters 10 4 5 Working fluid 11 4 6 Valve characteristics 11 4 7 Legislation and standards 11 5 Product modifications 12 6 Target group of users 13 7 Operating instructons broken down into product l...

Page 6: ...IIA combustible fly particles IIIB non conductive dust and IIIC conductive dust 1 Use of product An overview of signal words and warning signs used in the text An overview of other symbols and abbrevi...

Page 7: ...C T100 C T85 C Db Areas of use 2 2 Cable grommet The cable grommet is a separately certified component with ATEX and IECEx certification I M2 Ex eb I Mb II 2G Ex eb IIC Gb II 2D Ex tb IIIC Db 2 3 Prot...

Page 8: ...d range see paragraph 1Product use in particular it is not intended for equipment category M1group l mines zone 0 group II gases and zone 20 group III dust Risk of explosion DANGER Surface temperature...

Page 9: ...aximum operating temperature The maximum operating temperature must not exceed the temperature range allowed in paragraph 4 4 Basic technical parameters or in the product catalogue Both the temperatur...

Page 10: ...ate PE The materials used are not found in the lists of prohibited and mandatory documented substances Directive 2015 863 EU RoHS and EU Regulation no 1907 2006 REACH 4 2 Materials used Parameter Unit...

Page 11: ...0 5 3 6 6 7 9 5 10 15 20 25 30 0 1450 2176 725 4351 5076 2901 3626 100 150 50 300 350 200 250 2 1 3 4 1 2 3 4 1 2 3 4 5 10 15 20 25 0 73 145 218 290 363 30 435 1 3 2 6 4 0 5 3 6 6 7 9 5 10 15 20 25 3...

Page 12: ...rew in chamber type 3 4 16 UNF A2 cavity A2 C 8 2 A3 cavity A3 C 8 3 High performance Valve connection see connection table Spool connection according to connection table DC voltage 01200 12 V DC 0 75...

Page 13: ...orrect Cut the packaging with scissors and carefully remove the valve from the packaging Unpack the valve in a clean place and prevent contamination of the valve The packaging is made of PE and can be...

Page 14: ...screw M3 with an inbus wrench a 2 5 mm to a torque of 1 2 0 2 Nm After mounting the valve it is necessary to ground the coil surface by connecting the ground wire to the terminal on the surface of the...

Page 15: ...Z 180 V for UN 110 V DC 1 2 1 2 Electrical wiring diagram of coils Coil type with DC electric power supply Nominal supply voltage Winding resistance at t 20 C Nominal current Limit current Bipolar dio...

Page 16: ...g the valve into the chamber in the block ensure that undamaged seals are fitted to the valve housing Also verify that the valve and chamber surfaces are not damaged or contaminated Before installing...

Page 17: ...cable diameter 30 2 Nm 22 1 0 4 lbf ft 5 1 Nm 3 7 0 7 lbf ft 3 4 6UNF 2A 46 1 81 43 1 69 40 1 57 82 3 23 128 5 04 16 0 63 58 2 28 46 1 81 36 1 42 15 82 0 62 14 22 0 56 6 8 0 24 31 0 85 3 35 1 2 3 24 6...

Page 18: ...lip soles In the event of a power failure to the solenoids or a coil failure the centering spring will return the valve spool to its base position Based on the results of the risk analysis the followi...

Page 19: ...vices If the casualty is not breathing initiate measures to restore basic life functions according to first aid abilities CPR artificial respiration and equip the workplace defibrillator with life sav...

Page 20: ...and a new fastening nut Replace the coil sealing rings with new ones They are supplied in a set with the coil and a new clamping nut Fit a new 22x1 5 sealing ring a new coil with attached cable a new...

Page 21: ...g code Valve hydraulic part seal kit 3 2 1 4 2 1 5 3 4 Valve type SD1EX A2 Position Set order number 20776700 1 O ring 17x1 8 NBR pcs 1 2 Dualseal 10 3x12 7x3 1 PU 1 Valve type SD1EX A3 Position Set o...

Page 22: ...8_1cz_05 2022 vydan v robcem D le it P ed pou it m v robku si pozorn p e t te n vod N vod k pou it uchovejte pro budouc pot ebu P i ztr t n vodu k pou it z sk te nov na webov ch st nk ch v robce ARGO...

Page 23: ...N vod k pou it _SD1EX A2 A3 _14088_1cz_05 2022 Strana 2 www argo hytos com Prohl en o shod...

Page 24: ...N vod k pou it _SD1EX A2 A3 _14088_1cz_05 2022 Strana 3 www argo hytos com...

Page 25: ...N vod k pou it _SD1EX A2 A3 _14088_1cz_05 2022 Strana 4 www argo hytos com...

Page 26: ...n kapalina 11 4 6 Charakteristiky ventilu 11 4 7 Pou it p edpisy a normy 11 5 Modifikace v robku 12 6 C lov skupina u ivatel 13 7 N vod k pou it len n podle f z ivota v robku 13 7 1 P eprava a skladov...

Page 27: ...til je certifikov n pro v echny skupiny prachu IIIA ho lav pol tav stice IIIB nevodiv prach a IIIC vodiv prach 1 Pou it v robku P ehled sign ln ch slov a v stra n ch zna ek pou it ch v textu P ehled d...

Page 28: ...T5 T6 Gb Ex eb mb IIC T4 T5 T6 Gb lI 2D Ex tb IIIC T135 C T100 C T85 C Db Ex tb IIIC T135 C T100 C T85 C Db Oblasti pou it 2 2 Pr chodka kabelu Pr chodka kabelu je samostatn certifikovanou sou st s ce...

Page 29: ...Ventil sm b t namontov n jen do odpov daj c komory T sn n nesm b t po kozen Ventil mus b t uta en stanoven m utahovac m momentem 30 2 Nm Jinak hroz nik pracovn kapaliny a uvoln n ventilu tlakem Podrob...

Page 30: ...C Ventil SD1EX A2 1 2 3 1 2 Ventil SD1EX A3 1 2 2S5 2S6 VAROV N Maxim ln provozn teplota Maxim ln provozn teplota kapaliny a okol nesm p ekro it rozsah teplot povolen v odstavci 4 4 Z kladn technick p...

Page 31: ...likon Pou it materi ly nejsou uvedeny v seznamech zak zan ch a povinn dokumentovan ch l tek Sm rnice 2015 863 EU RoHS a Na zen EU 1907 2006 REACH 4 2 Pou it materi ly Parametr Jednotka Hodnota Typ ven...

Page 32: ...156 SUS 1 3 2 6 4 0 5 3 6 6 7 9 5 10 15 20 25 30 0 1450 2176 725 4351 5076 2901 3626 100 150 50 300 350 200 250 2 1 3 4 1 2 3 4 1 2 3 4 5 10 15 20 25 0 73 145 218 290 363 30 435 1 3 2 6 4 0 5 3 6 6 7...

Page 33: ...16 UNF A2 komora A2 C 8 2 A3 komora A3 C 8 3 High performance Propojen ventilu viz tabulka propojen Nap jen c vky DC nap t 01200 12 V DC 0 75 A 02400 24 V DC 0 39 A 04800 48 V DC 0 19 A 11000 110 V D...

Page 34: ...typu ventilu na identifika n m t tku Obal rozst ihn te n kami a opatrn vyjm te ventil z obalu Ventil rozbalujte na ist m m st a zabra te kontaminaci ventilu Obal je vyroben z PE a m e b t lehce konta...

Page 35: ...maxim ln m pr ezu 2 mm2 upevn te pomoc roubov ku o ce 3 mm ke svorkovnici rouby dot hn te momentem 0 4 Nm 0 30 lbf ft Kabelov o ko zemn c ho vodi e navl kn te pod hlavu zemn c ho roubu um st n ho ved...

Page 36: ...C 12 16 1 0 750 0 65 36 8 9 EX18 046 10W 24V DC 24 61 8 0 390 0 34 36 9 3 EX18 046 10W 48V DC 48 252 4 0 190 0 16 75 9 1 EX18 046 10W 110V DC 110 1171 5 0 094 0 08 180 10 3 Typ c vky s AC elektrick m...

Page 37: ...ntilu do komory v bloku se ujist te e na pouzd e ventilu jsou nasazen nepo kozen t sn n Rovn prov te e povrch ventilu a komory nen po kozen a zne i t n P ed mont ventilu doporu ujeme lehce namazat t s...

Page 38: ...ou funkci ventilu Vinut elektromagnet se p i provozu zah v Pro nep ekro en maxim ln teploty vinut mus b t zaji t no inn vn j chlazen jednak nep ekro en m maxim ln teploty kapaliny a okol jednak dodr e...

Page 39: ...ov rukavice a pevnou obuv s protiskluzovou podr kou P i v padku elektrick ho nap jen elektromagnet nebo poru e c vky vr t pru ina ku elku ventilu do z kladn polohy Na z klad v sledk anal zy rizik byl...

Page 40: ...posti en d ch Zavolejte z chrannou l ka skou slu bu V p pad e posti en ned ch zahajte opat en k obnoven z kladn ch ivotn ch funkc podle vlastn ch schopnost mas srdce um l d ch n a vybaven pracovi t de...

Page 41: ...ek 22x1 5 novou c vku s p ipojen m kabelem nov t snic krou ek 21 89 x 2 62 a na roubujte novou up nac matici Matici dot hn te pomoc kl e momentem 5 1 Nm P ipojte k nov c vce vodi uzemn n Po ukon en v...

Page 42: ...v buchu objednac kl ARGO HYTOS Sada t sn n hydraulick sti ventilu 3 2 1 4 2 1 5 3 4 Typ ventilu SD1EX A2 Pozice Objednac slo sady 20776700 1 O krou ek 17x1 8 NBR ks 1 2 Dualseal 10 3x12 7x3 1 PU 1 Ty...

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