Argo-Hytos FNAPC1 045 Manual Download Page 2

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Subject to change · V 0.1 · 02.2020 · EN

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Contents

Off-line Filter Unit FNA 045

Contents .............................................................................................................................................................................. 3

About this documentation ................................................................................................................................................. 4

Safety instructions .............................................................................................................................................................. 6

General instructions............................................................................................................................................................ 8

Scope of delivery ................................................................................................................................................................ 9

About this product ............................................................................................................................................................ 10

Transport and storage ...................................................................................................................................................... 12

7. Assembly ........................................................................................................................................................................... 13

8. Commissioning .................................................................................................................................................................. 14

9. Operation .......................................................................................................................................................................... 16

10. Repair and maintenance .................................................................................................................................................. 17

11. Decommissioning .............................................................................................................................................................. 23

12. Disassembly ....................................................................................................................................................................... 24

13. Disposal ............................................................................................................................................................................. 25

14. Troubleshooting ................................................................................................................................................................ 26

14.1 How to proceed ................................................................................................................................................................... 26
14.2. Fault table ............................................................................................................................................................................ 26

Summary of Contents for FNAPC1 045

Page 1: ...es The information given does not release the user from his her own assessments and inspection Our products are subject to a process of natural wear and aging All rights are reserved by ARGO HYTOS Polska even in the event of industrial property rights Any right of disposal such as copying and distribution rights shall remain with us The picture on the title page shows a configuration example The d...

Page 2: ...ons 8 4 Scope of delivery 9 5 About this product 10 5 1 Performance specification 10 5 2 Device description 10 5 3 Component overview 10 5 4 Identification of the product 11 6 Transport and storage 12 7 Assembly 13 8 Commissioning 14 8 1 Before commissioning 14 8 2 After switching on 14 8 3 In case of power failure 14 9 Operation 16 10 Repair and maintenance 17 10 1 Maintenance 18 10 2 Maintenance...

Page 3: ...argo hytos com 15 Technical data 28 15 1 Device dimensions 28 15 2 Technical data 29 15 3 Operating conditions 30 15 4 Hydraulic circuit diagram 30 15 5 Connection diagram 31 16 Appendix 32 16 1 Installation declaration 32 16 2 Spare parts list 33 ...

Page 4: ...ation So that this document can help you to work quickly and safely with your product we use standardized safety instructions symbols terms and abbreviations For better understanding these are explained in the following sections 1 3 1 Safety instructions In this documentation safety instructions are faced with a sequence of actions which would result in the danger of personal injury or damage to e...

Page 5: ...l specifies that safety shoes should be worn This symbol specifies that protective goggles should be worn This symbol specifies that the unit should be disconnected from the power supply Table 3 Meaning of symbols 1 3 2 Symbols The following symbols indicate notes which are not safety relevant but increase the intelligibility of the documentation 1 3 3 Terms In this documentation the following ter...

Page 6: ...ated parts of a control system functional safety ARGO HYTOS Polska assumes no liability for damages resulting from improper use The risks associated with improper use are solely with the user 2 4 Reasonably foreseeable misuse The delivery of the following media is forbidden others than listed in Chapter 16 Technical data Especially flammable liquids such as petrol or thinner explosion hazard foods...

Page 7: ...l injury and or material damage Therefore only use the product in safety relevant applications if this use is explicitly specified and permitted in the product documentation You may only put the product into operation when it has been established that the final product e g a machine or system into which the ARGO HYTOS products have been installed complies with the country specific regulations safe...

Page 8: ...es and attachment parts e g gauges are free from dirt and chips Prior to commissioning check that all hydraulic and mechanical connections are connected and tight and that all gaskets and seals of the plug connectors are correctly assembled and undamaged For removal of lubricants and other contaminants use residue free industrial wipes Make sure that all connections hydraulic lines and attachment ...

Page 9: ...Subject to change V 0 1 02 2020 EN Page 9 www argo hytos com 4 Scope of delivery The package includes 1 Off line Filter Unit FNAPC1 045 1 Operating manual ...

Page 10: ...ent of oil contamination with solid particles and LubCos H2O FNAPC 045 Version H 5 sensor for continuous measurement of relative humidity and temperature of oil or LubCos H2O II FNAPC 045 Version HC 5 sensor for continuous determination of oil condition humidity and temperature The unit is equipped with a rotary switch 9 which can be used to switch between the basic operating modes Filtering and P...

Page 11: ...Address 4 Fineness of filter 7 Serial number 2 Unit order code 5 Flow rate 8 Coded date of production 3 Filter element order code 6 Max pressure NOTE Nameplates are documents which must not be changed or removed Damaged or lost nameplates immediately have to be replaced true to the original Fig 2 Nameplate 6 7 ...

Page 12: ...injury Chemical substances in the immediate vicinity of the off line filter unit may react and lead to destruction of the device and to injuries of persons who are in the immediate vicinity of the device Storage in the immediate vicinity of chemically active substances such as acids alkalis salts organic solvents and rechargeable batteries is prohibited The ambient temperature during storage of th...

Page 13: ...tage specified on the type plate of the motor the power source has appropriately been secured the cross section is of sufficient size cable and connection to the power source are in perfect condition With 3 phase AC motors check after connecting that when switching on the direction of rotation matches with the direction arrow on the motor if not have it changed by an electrician Specifically proce...

Page 14: ... hydraulic connections Suction hose suction pipe DN 32 Pressure hose pressure pipe DN 25 The suction and discharge pipe must be immersed far enough below the liquid level so that oil is sucked in The hydraulic fluid must be free of water no oil turbidity Properly close the cover of the filter housing Manually turn the cover until it stops a gap between cover and housing may remain visible see Figu...

Page 15: ...mmendation for hoses Suction connection ø inlet min DN 32 only use spiral hose All cut ring and progressive ring fittings of series L or LL from ERMETO EO standard program according to DIN 2353 ISO 8434 1 Connection recommendation for hoses Pressure connection ø outlet min DN 25 Suction height max 2 0 m unfilled condition Pump protection Use of suction strainer mandatory fineness 280 µm Order No S...

Page 16: ...ke a few seconds 7 Using the clogging indicator check the element for clogging at operating temperature of the medium used 8 At the end of filtration pull the suction strainer out of the container of the machine or unit e g hydraulic tank and draw in air for max 30 seconds Thus residual oil from the filter housing and the lines above oil level will be returned via the discharge pipe into the tank ...

Page 17: ...Before maintenance and repair work completely drain the unit In case of spills cover the oil covered surface immediately with an oil binding medium Then immediately dispose of the oil binding medium according to the national environmental regulations Ignition hazard Risk of electrostatic charge by poorly conducting hydraulic fluid If the electrical conductivity of the hydraulic fluid is not known ...

Page 18: ...t 1 Pump the filter element empty see Chapter 9 1 Filtering liquids in the bypass flow Point 7 2 Disconnect the off line filter unit from the power supply and unplug the mains plug Risk of burns Contact temperature according to DIN EN563 3 and DIN EN13202 4 may be exceeded during operation Allow the filter unit to cool down before touching it 10 3 1 Removing the filter element Fig 5 Removing the f...

Page 19: ...Risk of electric shock Before uninstalling disconnect the device from the power supply and pull the mains plug Uninstalling may only be carried out by qualified electricians Electrical work on the off line filter units has strictly to be carried out by qualified electricians Danger of electrical shock Risk of injury Risk of injury by incorrect handling Uninstalling may only be carried out by instr...

Page 20: ...with those of the pump block Pos 3 ensure the correct position by a roll pin Pos 9 Please also pay attention to the later position of the terminal box Fig 1 Pos 4 3 Fasten the pump Pos 6 using the cylinder screws Pos 4 MA 20 5 Nm 4 Lubricate the O ring Pos 5 and insert it into the provided O ring groove of the pump Pos 6 5 Fill the pump Pos 6 with oil via the suction and pressure kidneys and check...

Page 21: ...nts waste code OILFILTER 16 0107 Fig 10 Removing the suction filter element 10 5 2 Installing the suction filter element Always replace the O ring when changing the filter element Attach the suction filter element Pos 1 carefully into the pump block Screw in the locking screw and tighten it by a hexagon socket screw key AF 22 MA 25 2 5 Nm Check the tightness of the locking screw after starting ope...

Page 22: ...g OPCom protective filters Provide a drip tray for residual oil and contaminated filter element Unscrew the filter 1 Clean the filter with detergent and compressed air If necessary install a new filter order no 15077600 Install the filter 1 in the system Fig 12 Removing screen filters ...

Page 23: ...njury Risk of injury by incorrect handling Uninstalling may only be carried out by instructed persons DANGER The final decommissioning and disposal requires complete uninstallation of the total energy supply the mechanical components and the disposal of the hydraulic media remaining in the device With disassembly and disposal all national safety and environmental regulations must be observed 11 De...

Page 24: ...Subject to change V 0 1 02 2020 EN Page 24 www argo hytos com 12 Disassembly The off line filter unit is a device which does not have to be dismantled ...

Page 25: ...ilter unit FNAPC 045 and the hydraulic fluid can lead to environmental pollution Therefore dispose of the filter unit and the hydraulic fluid in accordance with the national regulations of your country Dispose of hydraulic fluid residues according to the applicable safety data sheets for these hydraulic fluids ...

Page 26: ... Replace pump repair at manufacturer s premises Viscosity too high medium Warm up the oil Electric motor switches off during operation Electric motor overheated Let the motor cool down clean any contaminated ventilation slits Pump blocked Replace pump repair at manufacturer s premises Volume flow is clearly too low Filter element contaminated Replace filter element Suction filter element contamina...

Page 27: ...eck the oil for foaming or air bubbles and eliminate the cause If the cause cannot be eliminated take the oil sample and have it evaluated in the laboratory Vent the filter unit Switching valve on position Pumping No particle counting is possible with the lever position Pumping Displayed cleanliness classes are not plausible e g 0 0 0 Viscosity range below or exceeded Particle counter is supplied ...

Page 28: ...Subject to change V 0 1 02 2020 EN Page 28 www argo hytos com 15 Technical data 15 1 Device dimensions Fig 13 Device dimensions Space required for filter maintenance ...

Page 29: ... strainer element 280 μm Electric drive for device types FNAPC1 045 XXXX23050 X X 1 AC motor with operating capacitor 230 V 50 60 Hz 1 1 kW n 1420 min 1 Size 90 Electric drive for device types FNAPC1 045 XXXX40050 X X 3 AC motor 400 460 V 50 60 Hz 1 1 kW n 1420 min 1 Size 90 Weight kg approx 45 Sound power level db A max 73 under operating conditions permitted for continuous operation 78 under ope...

Page 30: ...15 600 800 3 Motor 400 V 15 600 800 NOTE Varying viscosity behavior Viscosities of a medium are always temperature dependent Admissible suction heights m max first use unfilled 2 0 m max operating status 6 0 Media resistance Resistant to environmentally friendly and mineral oil based fluids Before use with synthetic fluids please contact the manufacturer Work position vertical Mains fuse FNAPC1 04...

Page 31: ...an Danger to life Risk of electric shock Electrical work on the off line filter units has strictly to be carried out by qualified electricians DANGER Fig 15 Connection plan Connections Connections Connections Grounding Grounding Delta connection Star connection Alternating current ...

Page 32: ... 045 to which this declaration refers conforms to the following standards and normative documents Directive 2006 42 EC Machinery Directive Directive 2004 108 EC EMC Directive We declare conformity with the directives in compliance with the following standards DIN EN 809 Pumps and Pump Units for Liquids DIN EN 60204 1 VDE 0113 1 2007 06 Safety of machinery Electrical equipment of machines Part 1 Ge...

Page 33: ...trical 6 Switching valve 1 17008401 7 Locking ring 1 13526800 DIN472 SFTI 47x1 75 8 Check valve 1 42165700 9 Filter element 1 1 1 1 V7 1560 103 V7 1560 03 V7 1560 06 Y7 1560 05 3 µm 5 µm 10 µm AQUA 7 µm 10 Filter cover complete 1 33321901 11 O ring 1 11113600 12 LubCos H2O sensor LubCos H2O II sensor 1 1 27355302 15156303 SCSO 300 1000 SCSO 100 1010 13 OPCom sensor 1 27395401 SPCO 300 1000 14 Elec...

Page 34: ... France ARGO HYTOS SARL info fr argo hytos com Germany ARGO HYTOS GMBH info de argo hytos com Great Britain ARGO HYTOS Ltd info uk argo hytos com Hong Kong ARGO HYTOS Hong Kong Ltd info hk argo hytos com India ARGO HYTOS PVT LTD info in argo hytos com Italy ARGO HYTOS S r l info it argo hytos com Poland ARGO HYTOS Polska spz o o info pl argo hytos com Russia ARGO HYTOS LLC info ru argo hytos com S...

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