Arduino MATERIA 101 User Manual Download Page 12

12

User Manual

Arduino Materia 101

Before you start printing with your 
Arduino Materia 101, it is important to 
understand how you arrive at a finished 
object. This allows you not only to know 
what you need to do to give form and 
substance to your ideas, but to identify 
any constraints and limitations of the 
technology used by the printer.

In the table (Fig.1, page 17) the steps required 
make successful 3D print are summarized.

mOdel

It all starts with creating or downloading 
a three-dimensional model of the object 
that you want to print. The creation is 
done through one of the many modeling 
programs available over the internet as 
freeware, shareware or software for a fee. 
There are many and each of them has 
different characteristics. In this respect it is 
worth noting that you can have different 
modeling requirements and this is reflected 
in the variety of applications. Some are 
more suited to mechanical design, artistic 
modeling, and others for architectural design.

Remember that 3D modeling is primarily 
used to create objects that either a machine 
can make or for 3d rendering of a 2D 
animation or picture. In the first case, the 
object is designed to be made in the physical 
world and should therefore be subject to 
certain limitations that are taken for granted 
in the “real world”. For example that a cube 
needs 6 sides to be a cube. In the latter, 
the aim is to create an image or animation, 
nothing more: the model might then be 
flawless as a image, but might be physically 
impossible to print. 
 
When you choose the program that you want 
to use for your models, you must ensure 

that it is able to create a file suitable for the 
production of a physical object (especially 
3D printing). The programs that are made 
for rendering and animation might not be 
suitable for making 3d printed objects.

 

dOWnlOading frOm

internet

The net offers many ready-made 3D models, 
but there is a difference between the models 
that “look good” and those that “print well”. 

A good indicator of an object that is 
printable is if it is offered in the STL-
format (sites that share or sell printable 
objects often use this format). 

If there is no STL-file, it is likely that 
the intended use of the object is 
something besides 3d printing and 
the results can not be guaranteed. 

frOm a 3d mOdel tO

 

a Printing file

The real “secret” of three-dimensional 
printing is the transformation of the 
three-dimensional object into a sequence 
of two-dimensional slices that, through 
overlapping, reconstruct the object. Imagine 
a series of slices of bread: The stack rebuilds 
the loaf from which they were cut from. 
In the case of 3D-printing every slice may 
consist of two-dimensional shapes not 
connected together, because it is their 
addition to the layers below and above 
that will amount to a finished object. 

Thanks to this breakdown, the objects can be 
as complex as desired. The printer will draw 
one layer after another without overlap. A 
layer shaped like a square or a doodle have 

the same difficulty for the printer. 
 
The postprocessing-program takes a bunch 
of parameters and applies them in the 
process of cutting the 3d model into 2d 
slices. This process is simply called “slicing” 
and programs that do this are called “slicers”. 
To be able to this in a proper manner the 
slicer needs a mesh of surfaces shaped like 
triangles in 3d space. The mesh has to be 
closed and not have any surfaces missing. 
The triangle faces should be correctly 
oriented, not confusing the “insides” with 
the “outsides”.  Sometimes the model is 
incorrectly made. If it is a small issue, for 
example a missing triangle, the program 
might be able to fix the issue. Otherwise, 
the resulting errors might prevent the 
correct reproduction of the object.

a gOOd stl, 

a gOOd slicing, 

a gOOd Print

The STL file is the starting point for the 
entire procedure, so anything you do 
not want to print should be removed 
from the file (hidden objects, etc.).

The 3D drawing must be a solid, not what 
only appears to be a solid. Similarly, the 
design must be as clean and precise as 
possible. Articles must have an inside and 
an outside that are well defined so that the 
surfaces perfectly match each other without 
leaving holes. Most 3D design software gives 
you the possibility to carry out an analysis 
of borders to check for holes. 
 
The 3D drawing must be oriented in such 
a way as to have a face adjacent to the 
XY plane of your drawing software. In 
other words, the design should not “float 
in a vacuum”, otherwise the machine 

Summary of Contents for MATERIA 101

Page 1: ...ARDUINO MATERIA 101 user MANUAL Revision 02 24 NOVEMBER 2014...

Page 2: ...rights reserved The Arduino name and logo are trademarks of Arduino registered in the US and in the rest of the world Other product and company names mentioned herein are trademarks of their respecti...

Page 3: ...3 13 15 16 16 16 16 17 17 17 INDEX 04 Configuring the printer Loading the filament Preparing the printing bed Learning to set up the plate Calibration Regulating final leg of axis Z Calibrating axes X...

Page 4: ...tion Orientation Just one object Support structures Printing Details 09 Everyday maintenance Cleaning the printer Printing bed Feeding mechanism Nozzle Lubrification Tightening the belts Correct venti...

Page 5: ...should be the original one penalty forfeiture of the guarantee Upon receiving your printer our technicians will assess whether the problem stems from a failure in this case the repair under warranty...

Page 6: ...meter 1 75 mm PLA best extruding temperatures 200 230 Tested and supported printing filament PLA Experimented printing filaments Cristal Flex PLA Termosense Poliuretano Termoplastico TPU PLA Sand PLA...

Page 7: ...d end up to temperatures of 250 degrees and more The contact even for a very limited time with the heated part causes burns You must avoid to put your hands or other body parts in the printing area wh...

Page 8: ...8 User Manual Arduino Materia 101 01 Your Arduino Materia 101 is equipped with a series of accessories that allow you to make it immediately operative Preliminar Operations...

Page 9: ...extruder it is a power cord and NOT a handle Continue taking the rest of the parts from box and check if the parts correspond with the list below Warning Do not throw away the original package You cou...

Page 10: ...t run unhindered and facing the direction of the extruder Unblocking the extruder To avoid damage during transport the extruder is secured with clamps The clamps must be carefully cut and removed to a...

Page 11: ...11 User Manual Arduino Materia 101 02 Before you start printing with your Arduino Materia 101 it is important to understand how you arrive at a finished object THE 3D Printing Process...

Page 12: ...s no STL file it is likely that the intended use of the object is something besides 3d printing and the results can not be guaranteed From a 3D model to a printing file The real secret of three dimens...

Page 13: ...anical parts of the printer according to the specific parameters and settings have a limited compatibility between different printers The STL file of the template can be used by anyone with a 3D print...

Page 14: ...tware Slic3r Software 3D Printer Arduino Materia 101 Operation Design the object Import save file in stl format or obj Generate command file for3D printer Select file and preloaded filament profile Ou...

Page 15: ...eria 101 03 LCD panel Arduino Materia 101 is a printer that supports both stand alone operation and control from a computer OS X Windows or Linux In both cases the LCD Panel provides functionality for...

Page 16: ...minutes The fourth line contains messages that can be generated by the G code file with a special command or the firmware of the printer in specific situations The control knob To the right of the dis...

Page 17: ...et for the extruded plastic under the item nozzle The value is in degrees Celsius and any change must be confirmed by pressing the menu knob The next item is the fan speed adjustable from 0 to 255 wit...

Page 18: ...18 User Manual Arduino Materia 101 04 CONFIGURING THE PRINTER Your Arduino Materia 101 is a product built with care both in design and in the assembly of the machine...

Page 19: ...der To load the filament in a correct manner cut the plastic wire end to remove any old melted wire ends activate the change filament option and make sure that the wire runs past the feeding sprocket...

Page 20: ...one to remove the backlash from the axis permanently Squaring off axes X and Y hardware calibration If your circles are ovals groups of boxes are not square or if the infill of the boxes are not conne...

Page 21: ...21 User Manual Arduino Materia 101 05 Our first print from a SD Card If you have followed the instructions in this manual you have already set up your Arduino Materia 101...

Page 22: ...SD card s contents are displayed like files and folders By turning the knob you can scroll down to the file you want By pressing the knob you make your selection and start the print Your Arduino Mater...

Page 23: ...ear protective gloves to avoid cuts from the blade or the glass plate Try and insert the blade a few millimetres under one side of the printed piece then with a horizontal movement without trying to l...

Page 24: ...nual Arduino Materia 101 06 Creating G Code files There is a wide range of programs available for modeling software and for slicing software They come in free open source form as well as paid professi...

Page 25: ...with the name of the profile you just loaded You must repeat the save operation for each of the three tabs Print Settings Filament settings and Printer settings The profile will be available in futur...

Page 26: ...t material In the menu support material you will be able to select the item generate support material and the program will automatically support areas with overhang areas of the model that are suspend...

Page 27: ...27 User Manual Arduino Materia 101 07 MATERIALS AND PRINTING BED One of the most critical elements in current 3D printers is the superficial treatment of the printing...

Page 28: ...hat there is a partial detachment on thin parts elongated with significant coverage of the bed In these cases the printing is completed but the deformed parts might be arching upwards This is called w...

Page 29: ...erature 240 265 Plate Temperature 90 Attributable PLA Extrusion temperature 220 230 Plate temperature 60 Extrusion temperature 210 220 Plate temperature 50 Extrusion temperature 220 240 Plate temperat...

Page 30: ...8 CONSIDER THE MODELS ORIENTATION The possibilities offered by your Arduino Materia 101 are very broad but like all tools it has its limitations This must be understood and various countermeasures mus...

Page 31: ...ion can make a printable object without any problems or adding media can be found at www thingiverse com thing 37978 It is a house shaped lamp Fig 1 Just one object There are cases when printing the o...

Page 32: ...the inclination is defined in a smoother manner For this reason also the Z axis resolution is spoken of as the main resolution of 3D printers A side effect of a thinner layer height is that it takes g...

Page 33: ...Manual Arduino Materia 101 09 EVERYDAY MAINTENANCE AND CLEANING THE PRINTER Arduino Materia 101 does not require any special maintenance but like all machinery efficiency is at its highest if it is ke...

Page 34: ...IFICATION This is required only after intensive use of the machine or early on if it is used in a dusty environment strongly discouraged In any case the machine itself starts to ask for oil when it st...

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