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19

Vehicle Operation

Starting the Vehicle

Always start with the vehicle on a flat,

level surface. Carbon monoxide poison-

ing can kill you, so keep the vehicle out-

side while it’s running. Follow these

steps to start it up:

1. Step into the vehicle and sit down;

then fasten the operator seat belt and

the passenger seat belts (if applicable)

and strap on your approved helmet

and require your passengers to do the

same (if applicable). Check that the

occupant side restraints are secured in

place.

2. Shift into park.
3. Depress the brake pedal.
4. Turn the ignition switch clockwise to

the START position; then when the

engine starts, release to the RUN

position. Do not increase engine RPM

above idle. 

5. Let the engine warm up.

Shifting the 

Transmission

To shift the transmission, follow these

steps.

NOTE: The CVT is fully automatic

and shifts as a function of engine
RPM and vehicle loading.

1. To select high range from park, move

the shift lever upward through reverse

and neutral until the letter “H” is dis-

played on the LCD gauge.

HDX200

2. To select low range from high range,

move the shift lever upward one posi-

tion until the letter “L” is displayed

on the LCD gauge.

HDX199

NOTE: The high range is for nor-

mal driving with light loads. The low
range is for carrying heavy loads or
trailer towing. Compared to HIGH
range, the LOW range position pro-
vides slower speed and greater
torque to the wheels.

! WARNING

Falling from a moving vehicle could
result in serious injury or death.
Always fasten your seat belt securely
and ensure the passenger seat belt is
properly and securely fastened prior
to operating or riding in this vehicle.

CAUTION

Increasing engine RPM above idle
while in Park will cause belt damage.

CAUTION

Do not run the starter motor for more
than eight seconds per starting
attempt. The starter motor may over-
heat causing severe starter motor
damage. Allow 15 seconds between
starting attempts to allow the starter
motor to cool.

Summary of Contents for PROWLER 500 HDX

Page 1: ...ad this manual carefully It contains important safety information UNDER 16 WARNING Operating this ROV if you are under the age of 16 increases your chance of serious injury or death NEVER operate this...

Page 2: ...passen gers from Recreational Off Highway Vehicle Association ROHVA Arctic Cat recommends that you complete this course before you first use your new ROV This web based course takes approximately two...

Page 3: ...vehicle to become thoroughly familiar with its basic opera tion maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicle to ensure safe and pr...

Page 4: ...37 General Maintenance 38 53 Maintenance Schedule 39 Liquid Cooling System 40 Shock Absorbers 40 General Lubrication 41 Hydraulic Brake 43 Protective Rubber Boots 43 Battery 44 Spark Plug 47 Air Inle...

Page 5: ...ou feel the vehicle may tip over Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll bac...

Page 6: ...y not be able to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never co...

Page 7: ...ituation which if not avoided could result in death or serious injury 5 Warning Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d tailant de autoris VTT Arctic Cat pour le...

Page 8: ...WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Warning Labels HDX189A...

Page 9: ...ft Lever 13 DC Power Outlets 14 Accelerator Pedal 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight Switch 19 Driver Seat Belt 20 Passenger Seat Belt Right 2...

Page 10: ...or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate t...

Page 11: ...es Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could ca...

Page 12: ...he passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID T...

Page 13: ...s and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks...

Page 14: ...ep hills WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle...

Page 15: ...le a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the...

Page 16: ...procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which...

Page 17: ...oss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than the floorboard Remember that wet br...

Page 18: ...d maneuverability caused by the locked differential could result in loss of control and an accident HOW TO AVOID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen g...

Page 19: ...52 4 cm 60 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 26 x 9R 14 Tire Size Rear 26 x 11R 14 Tire Inflation Pressure 1 12 kg cm 16 psi 500 1 4 kg cm 20 psi 700 MISCELLANY Dry Weight...

Page 20: ...Shocks not leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelig...

Page 21: ...icle loading 1 To select high range from park move the shift lever upward through reverse and neutral until the letter H is dis played on the LCD gauge HDX200 2 To select low range from high range mov...

Page 22: ...ays allow plenty of room and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Release the accelerator then...

Page 23: ...erator then maintain a constant speed 3 If the vehicle stalls on a hill press the foot brake pedal to apply the brake shift into reverse and slowly back down the hill Do not attempt to turn around on...

Page 24: ...ut fast enough to maintain momentum 4 Use only enough power to cross the obstacle but still give yourself plenty of time to react to changes in condi tions Crawl over the obstacle NOTE If there is any...

Page 25: ...hat oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that...

Page 26: ...before driving on snow cov ered or ice covered trails 5 Learn how the vehicle responds to steering and braking on the type of terrain to be encountered on the ride WARNING Do not operate this vehicle...

Page 27: ...place An identify ing number is stamped on each key Use this number when ordering a replacement key Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056A OF...

Page 28: ...ng col umn beneath the steering wheel and move the steering wheel to the desired position then release the latch and make sure the steering wheel locks in one of the four detent positions PR482A Headl...

Page 29: ...plate into the buckle slot until it clicks and latches securely The belt will retract when the buckle is released Occupant Side Restraints In addition to the seat belts there are left and right side...

Page 30: ...bolts HDX111A 2 Raise the cargo box then loosen the four retaining bolts securing the side panels in the stake pockets then lower the box HDX112A HDX113A 3 Open the tailgate and remove the machine sc...

Page 31: ...HDX117A 2 Install the stake pocket retaining bolts and jam nuts leaving clearance to install side panel stakes HDX118A 3 Set the left and right cargo box side panels into place on the cargo bed engagi...

Page 32: ...X094A NOTE Always refer to the Load Capacity Ratings chart in this man ual when loading and hauling cargo Tailgate Latches HDX184B 1 To open the tailgate pull the latch handles located on the end of t...

Page 33: ...to the ON position to reset the malfunction code If the code continues to be displayed take your vehicle to an authorized Arctic Cat Dealer for EPS system servicing before resuming operation In the ev...

Page 34: ...erified during gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeatedly until clock memory power is restored Always che...

Page 35: ...ld be on level ground when checking the engine oil level 1 Lift the cargo box 2 From the left side unscrew the oil level stick and wipe it with a clean cloth 3 Install the oil level stick NOTE The oil...

Page 36: ...ght Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity R...

Page 37: ...All Weather synthetic engine oil is the only oil recommended for use in this engine use of any API certified SM 0W 40 oil is acceptable WARNING Driving this vehicle without extra cau tion when towing...

Page 38: ...k out creating a fire hazard UTV353A Tighten the gas tank cap securely after filling the tank Engine Break In After the completion of the break in period the engine oil and oil filter should be change...

Page 39: ...e engine several minutes until the engine has reached normal operat ing temperature Do not idle the engine for excessively long periods of time Burnishing Brake Pads Brake pads must be burnished to ac...

Page 40: ...nd on the corresponding page indi cated If at any time abnormal noises vibra tions or improper functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to a...

Page 41: ...al rear drive 42 I I 42 Replace every 4 years V Belt 49 I I Spark arrester muffler 50 C Tires air pressure 49 17 I Inspect every time before operating Brake components 43 I Inspect every time before o...

Page 42: ...akage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is nece...

Page 43: ...cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Cargo Box Latches Periodically apply a light coat of grease to the latc...

Page 44: ...oil fill cap 700 or the oil level stick 500 8 Start the engine while the vehicle is outside on level ground and allow it to idle for a few minutes 9 Turn the engine off and wait approxi mately one mi...

Page 45: ...e pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of eac...

Page 46: ...f boot damage is present contact an authorized Arctic Cat dealer for service Battery The battery is located in a compartment under the seat on the driver s side NOTE To access the battery box remove t...

Page 47: ...Icon B at the bottom illuminates The Normal Charge Indicator C should illuminate on the upper por tion of the battery charger 800E NOTE The maintainer charger will charge the battery to 95 capacity a...

Page 48: ...jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical accessories and turn the ignition switch OFF NOTE Make sure al...

Page 49: ...ified spark plug See the specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indi cates that the engine may need to be...

Page 50: ...and backrest Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the vehicle is used under normal conditions service the filter...

Page 51: ...ining V Belt Cover NOTE If the vehicle has been driven through water the V belt cover must be drained of any water 1 Place the vehicle on a level surface 2 Remove the drain bolt from the cover and all...

Page 52: ...ce facilities are not readily available it is strongly recommended to carry a plug type repair kit and a tire pump along Wheels 1 Park the vehicle on level ground and with the transmission in park eng...

Page 53: ...e installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the fol lowing procedure 1 Remove the wiring harness connector from the back of the headli...

Page 54: ...serve each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 7 Adjust each headlight until correct...

Page 55: ...or catching Check that the latch plate locks securely in place in the buckle and releases when the button is pressed Wash off any dirt and make sure the retractors are free of debris Do not grease or...

Page 56: ...th 5 Apply light oil to the upper steering shaft bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Repla...

Page 57: ...then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head l...

Page 58: ...ions non transferable 3 Thirty days from date of sale of ROV on Arctic Cat supplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires...

Page 59: ...nt the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat dealer The authorized Arct...

Page 60: ...r 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management...

Page 61: ...then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is o...

Page 62: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Page 63: ...61 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES...

Page 64: ...62 NOTES...

Page 65: ...63 NOTES...

Page 66: ...64 NOTES...

Page 67: ...ord this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number...

Page 68: ...p n 2259 811 2013Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada...

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