27
Maintenance
Periodic Maintenance Checklist
Item
Interval Page
Remarks
Brake System
Daily
34
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Cooling System - Liquid
Daily
13,29 Check for leakage, damage, obstructions, coolant
level
Oil-Injection System
Daily
—
Check for leakage, damage, and injection/engine
oil level
Battery
Daily
13,32 Check for proper charge and tight connections
Stop Switch
Daily
—
Check for proper operation
Hoses
Daily
—
Check for damage, leakage, and wear
Headlight & Taillight/Brakelight
Daily
45-46 Check for proper operation and cleanliness
Steering System
Daily
—
Check for proper operation, tightness of bolts,
and binding
Throttle Control System
Daily
23
Check for binding, sticking, proper operation,
throttle cable tension, and wear
Drive Belt
Daily
Monthly
37
Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars
Daily
47
Check for wear and damage
Electrical Wiring
Weekly
—
Check for wear, damage, and tight connections
Exhaust System
Weekly
12
Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners
Weekly
—
Check tightness
Recoil Starter
Weekly
—
Check rope for wear, fraying, and proper operation
Shock Absorbers
Weekly
15,43 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
Shock Absorber Fluid
3000 Mi
30
Replace
Spark Plugs
3500 Mi
30
Check center electrode insulator color, carbon,
and gap
Suspension
Weekly
42
Check for damage, loose components, and
proper adjustment
Track Tension/Alignment
Weekly
41
Check/adjust as necessary
Wear Strips
Weekly
48
Check for wear and damage
Wires & Cables
Weekly
—
Check for wear, damage, and fraying
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Weekly
—
Check for damage, wear, obstructions, and leak-
age
Fuel Filter
5000 Mi/
2 years
—
Replace
Air Silencer
Seasonal
—
Inspect/Clean
APV System
Monthly
19
Check/adjust as necessary
Chain Case
Daily
25
Check lube level and for leakage
Chain Case - Lubricant
Seasonal
—
Replace
Heat Exchangers
Monthly
—
Check for wear, leakage, and damage
Drive Clutch/Driven Clutch
Monthly
14
Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Rear Suspension
Monthly
25
Grease