Table of Contents
Limited Warranty .....................Inside Front Cover
Foreword ............................................................ 1
Declaration of Conformity................................... 2
Snowmobile Safety Rules .................................. 3
General Information ......................................4-20
Snowmobile Identification.................................. 4
Control Locations .............................................. 4
Gasoline-Oil....................................................... 5
Engine Break-In................................................. 6
Drive Belt Break-In ............................................ 7
Standard Gauge (4000/8000)............................ 7
Deluxe Gauge (8000) ........................................ 8
Deluxe Digital Gauge (6000) ............................. 9
Diagnostic Codes ............................................ 11
Handlebar Tilt (ZR/XF/M) ................................ 12
Handlebar Height/Tilt (XF High Country)......... 12
Speedometer/Tachometer Angle ..................... 12
Exhaust System .............................................. 12
Air-Intake Silencer ........................................... 13
Cooling System ............................................... 13
Battery (Electric Start) ..................................... 13
Drive Clutch and Driven Clutch ....................... 14
Drive Clutch/Driven Clutch Alignment ............. 15
Fuel Pump ....................................................... 15
Shock Absorbers (Rebuildable Gas) ............... 15
Standard Track (ZR/XF)................................... 15
Paddle Track (M/XF HC).................................. 15
Track Studs...................................................... 15
Reverse Operation .......................................... 16
Access Panel/Hood ......................................... 17
Removable Seat .............................................. 18
Towing ............................................................. 19
Arctic Power Valve (APV) System ................... 19
Exhaust Controlled Timing (ECT) System....... 20
Operating Instructions .................................21-24
Starting and Stopping Engine ......................... 21
Braking ............................................................ 22
Emergency Stopping ....................................... 23
Throttle/Ignition Monitor Switch ....................... 23
Varying Altitude Operation............................... 24
Lubrication .................................................. 25-26
Chain Case...................................................... 25
Replacing Lubricant......................................... 25
Rear Suspension ............................................. 26
Maintenance ............................................... 27-48
Periodic Maintenance Checklist....................... 27
Fuel System..................................................... 28
Checking/Adding Engine Oil ............................ 29
Coolant Level................................................... 29
Spark Plugs ..................................................... 30
Checking/Adjusting APV Cables...................... 31
Battery (Electric Start) ..................................... 32
Fuses............................................................... 34
Brake System .................................................. 34
Burnishing Brake Pads .................................... 37
Drive Belt ......................................................... 37
Track Tension................................................... 40
Track Alignment ............................................... 41
Suspension...................................................... 42
Lights ............................................................... 45
Ski Wear Bars.................................................. 47
Adjusting Ski Stance........................................ 47
Rail Wear Strips............................................... 48
Preparation for Storage .............................. 49-50
Preparation after Storage .................................51
U.S. EPA Emission Control Statement/Warranty
Coverage (U.S. Only) ....................................52
Change of Address, Ownership, or Warranty
Transfer .........................................................53
Warranty Procedure/Owner
Responsibility .......................Inside Back Cover