59
KM628
3. Install the drive axle into the transmission housing;
then secure with the circlip.
KM611A
4. Apply multi-purpose grease to the lip of the main
drive seal; then using a suitable driver, install the seal
into the gear case.
5. Install the countershaft; then making sure the main
shaft thrust washer is in place, install the main shaft
assembly into the gear case.
KM613A
6. Install the shift shaft making sure the pin in the gear
position switch engages the slot in the shift shaft and
the shift shaft gear is correctly timed to the shift cam.
KM617A
7. Install the shift cam stopper ball, spring, seal/washer,
and plug (threads coated with red Loctite #271).
Tighten to 35 ft-lb.
KM619A
TRANSMISSION (Utility)
Inspecting
1. Measure the shift fork guide shaft runout. If runout
exceeds 0.03 mm, the shaft must be replaced.
KM623
2. Inspect the shift forks for distortion, discoloration, or
excessive wear.
3. Inspect the shift cam groove and shift cam gear for
excessive wear.