45
KM411
4. Carefully lift the reel free of the case making sure the
spiral spring does not accidentally disengage from
the case.
KM402A
5. Remove the protective cover from the starter handle
and pull the rope out of the handle; then untie the
knot in the rope and remove the handle. Account for
a flat washer.
KM408
NOTE: Do not remove the spiral spring unless
replacement is necessary. It should be visually
inspected in place to save time. If replacement is nec-
essary, follow steps 6-7.
6. Remove the spiral spring from the case by lifting the
spring end up and out. Hold the remainder of the
spring with thumbs and alternately release each
thumb to allow the spring to gradually release from
the case.
7. Unwind the rope from the reel and remove the rope.
Cleaning and Inspecting
1. Clean all components.
2. Inspect the springs and ratchet for wear or damage.
3. Inspect the reel and case for cracks or damage.
4. Inspect the shaft for wear, cracks, or damage.
5. Inspect the rope for breaks or fraying.
6. Inspect the spiral spring for cracks, crystallization, or
abnormal bends.
7. Inspect the handle for damage, cracks, or deteriora-
tion.
Assembling/Installing
1. If removed, insert the spiral spring into the case with
the outer end of the spring around the mounting lug
in the case; then wind it in a counterclockwise direc-
tion until the complete spring is installed.
NOTE: The spiral spring must seat evenly in the
recoil case.
KM402
2. Insert the rope through the hole in the reel and tie a
knot in the end; then wrap the rope clockwise around
the reel leaving approximately 50 cm (20 in.) of rope
free of the reel.
3. Apply low-temperature grease to the spring and hub.
4. Thread the end of the rope through the guide hole of
the case; then thread the rope through the handle and
washer and secure it with a double knot. Install the
protective cover into the handle.
! WARNING
Care must be taken when lifting the reel free of the case.
Wear safety glasses to avoid injury.
