Arctic Cat 2015 Pantera 7000, Service Manual

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51
Engine Servicing - 5000/
9000
This engine sub-section has been organized to show a
progression for servicing of the Arctic Cat 1100 cc
engines. For consistency purposes, this sub-section
shows a complete and thorough progression; however,
for efficiency it may be preferable to disassemble only
those components needing to be addressed. Also, some
components may vary from model to model. The techni-
cian should use discretion and sound judgment.

NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is nec-
essary.
SPECIAL TOOLS
A number of special tools must be available to the technician
when performing service procedures in this engine section.

NOTE: Special tools are available from the Arctic
Cat Service Parts Department.
Disassembling
1. With the engine secured to a suitable engine stand,
remove the coolant drain plug allowing the remain-
ing coolant to drain from the engine.
ZJ028A
2. Remove the remaining coolant hoses; then remove
the clamps and hoses connecting the oil reservoir to
the engine.

NOTE: For assembling purposes, note the location
of the oil and coolant hoses.
3. Remove the six flange nuts securing the exhaust
pipes to the cylinder head; then remove the pipes and
discard the gaskets.
746-517A

NOTE: Steps 4-6 are for the 9000 only.
4. Remove the banjo bolts securing the oil feed pipe to
the turbocharger and engine. Discard the crush wash-
ers.
744-771B

NOTE: For assembling purposes, note the size of
the oil port and thread taper of the banjo bolts.
IO028
5. Remove the three lock nuts and washers (A) securing
the bracket of the turbocharger to the engine; then
loosen the lock nuts (B) securing the bracket to the
turbocharger. Remove the oil drain hose (C).
Description p/n
Ball Hone
0644-532
Flywheel Spanner Wrench
0144-007
Flywheel Puller
0644-480
Piston Pin Puller
0644-328
V Blocks
0644-535
Drive Clutch Spanner Wrench
0644-136
Ring Compressor
0644-378