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Arcoweld ArcoCut G-40i, Operator'S Manual

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Arcoweld ArcoCut G-40i Operator'S Manual Download Page 3

CONTENTS 

1 SAFETY .................................................................................................................................................... 1

 

2 TECHNOLOGY PARAMETERS ................................................................................................................... 

.4

2.1 P

ARAMETERS .......................................................................................................................................................................................................... 

.....

4

 

3 INSTALLATION .................................................................................................................................................... 

.4

 

3.

1 U

NPACKING ............................................................................................................................................................................................................ 

....

4

 

3.2 I

NPUT 

P

OWER 

C

ONNECTIONS ............................................................................................................................................................

....

4

 

3.

3 Air

 

C

ONNECTIONS ............................................................................................................................................................................

....

..

4

 

4 OPERATION ............................................................................................................................................. 

5

4.1

 

L

AYOUT 

O

F 

T

HE 

F

RONT 

A

ND 

R

EAR 

P

ANEL

 .............................................................................................................

...

. 

7

 

4.2

 

C

UTTING 

P

REPARATION ..........................................................................................................................................................................

........

.....

.....

. 

7

 

5 MAINTENANCE ....................................................................................................................................... 

8

5.1

 

B

ASIC 

T

ROUBLESHOOTING 

G

UIDE ................................................................................................................................................

....

...... 

8

5.2

 

T

ROUBLESHOOTING   

P

RINCIPLE ................................................................................................................................................

....

........ 

9

 

5.3

 

 

PACKING LIST ..................................................................................................................................

.......

.

......10

 

II

 

Summary of Contents for ArcoCut G-40i

Page 1: ... for your protection Contact your distributor ifyou do not fully understand this manual All Trademarks Part Numbers printed on this box are the property of their respective ownersand are for reference purposesonly All Trademarks Part Numbersare in no way connected or affiliated with Arcoweld Specification Production Information Product Appearanceare subject to change without notice Please refer to...

Page 2: ...ith dependable service and our extensive range of first class products Our range can be viewed at https arcoweld com au For support please contact your Authorised distributor or Arcoweld directly T 61 8 9248 3188 F 61 8 9248 3166 93 Mulgul Road MALAGA WA 6090 PO Box 3087 MALAGA DC WA 6945 Email info arcoweld com au Website www alloysteel net ...

Page 3: ...INSTALLATION 4 3 1 UNPACKING 4 3 2 INPUTPOWER CONNECTIONS 4 3 3Air CONNECTIONS 4 4 OPERATION 5 4 1 LAYOUT OF THE FRONTAND REAR PANEL 7 4 2 CUTTING PREPARATION 7 5 MAINTENANCE 8 5 1 BASIC TROUBLESHOOTING GUIDE 8 5 2 TROUBLESHOOTING PRINCIPLE 9 5 3 PACKING LIST 10 II ...

Page 4: ...tal being used coatings on the metal and the different processes Youmust be very careful when cutting or cutting any metals which may contain one or more of the following Antimony Chromium Mercury Beryllium Arsenic Cobalt Nickel Lead Barium Copper Selenium Silver Cadmium Manganese Vanadium Always read the Material Safety Data Sheets MSDS that should be supplied with the material you are using This...

Page 5: ...rogen gas that is ignited will cause anexplosion NOISE Noise can cause permanent hearing loss Plasma arc processes can cause noise levels to exceed safe limits You must protect your ears from loud noise to prevent permanent loss of hearing To protect your hearing from loud noise wear protective earplugs and or ear muffs Protect others in the workplace Noise levels should be measured to be sure the...

Page 6: ...3 ...

Page 7: ...allation 1 Use the packing lists to identify and account for each item 2 Inspect each item for possible shipping damage If damage is evident contact your distributor and or shipping company before proceeding with the installation 3 2 Input Power Connections Note Check your power source for correct voltage before plugging in or connecting the unit 3 3 Air Connections A Connecting Air Supply to Unit...

Page 8: ...N ThelayoutoftheFrontPanel 7 CuttingTorchConnection orchConnection 4 CuttingDisplay 5 Tip TorchAirWarningLite 3 CurrentAdjustment 8 EarthClampDinseFitting 6 Run Cut SetSwitch 1 Powerdisplay 2 Over Current WarningLight ...

Page 9: ...6 G 40iOPERATION ThelayoutoftheBackPanel 9 PrimaryPowerLead 10 AirFitting 11 MachineOn OffSwitch ...

Page 10: ...s 6 Now all the preparation is complete 4 2 Cutting Operation Note 1 The alarm lamp comes on when cutting please unscrew the switch of the torch until the alarm stops then press on the switch to start cutting again 2 In the automatic air test and examination press on the cutting torch to ensure no deflection 3 After long usage the surface of the electrode and nozzle will have an Oxidation reaction...

Page 11: ...eparable damage to internal components may result 5 2 Troubleshooting Principle WARNING There are extremely dangerous voltage and power levels present inside this unit Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques A The cutting torch fails to ignite the arc when pressing on the torch switch the TIP GUN AIR light on...

Page 12: ...technology parameters in Section 2 4 Faulty components in unit return for repair or have authorised technician repair per Service Manual F Torch fails to ignite the arc when torch switch is activated 1 System is in SET mode change to RUN mode 2 Faulty torch parts inspect torch parts and replace if necessary 3 Air pressure too high or too low adjust to the specified pressure 4 Faulty components in ...

Page 13: ...y components in unit return for repair or have authorised technician repair per Service Manual K No air flow the power lamp on Fan operates 1 Air not connected or pressure is too low check air connections Adjust air pressure to correctsetting 2 Faulty components in unit return for repair or have authorised technician repair Torch cuts but is low quality 1 Current A control set too low increase cur...

Page 14: ...in exceed the price of the goods upon which such liability is based No employee agent or representative of Arcoweld is authorized to change this warranty in any way or grant any other warranty Purchaser s Rights Under This Warranty Are Void If Replacement Parts or Accessories Are Used Which in Arcoweld s Sole Judgement May Impair the Safety or Performance of Any Arcoweld Product Purchaser s Rights...

Page 15: ...ou are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Note No employee agent or representative of Arcoweld is authorized to change this warranty in any way or grant any other warranty and Arcoweld shall not be bound by any such attempt Correction of nonconformities in the manner and time provided...

Page 16: ...ts associated with lodging the warranty claim including the return of goods to Arcoweld or our Nominated Accredited Distributor Accredited Service Provider are the responsibility of the consumer Arcoweld A B N 98 094 428 887 T 61 8 9248 3188 F 61 8 9248 3166 93 Mulgul Road MALAGA WA 6090 PO Box 3087 MALAGA DC WA 6945 Email info arcoweld com au Website www alloysteel net This warranty is provided i...

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