TOOLS REQUIRED
Basic tool kit, drill and ½” drill bit
PROCEDURE
1.
Place the bull bar onto a suitable stand.
2.
New mounting holes must be drilled in the roller fairlead in order to line up with the winch
mounting holes in the bull bar. (Refer to diagram 1.)
DIAGRAM 1
3.
Remove the circlips which retain the side pins.
4.
Remove the side pins and side rollers from the roller fairlead.
5.
Position the roller fairlead hard up against the roller fairlead bracket on the bull bar.
6.
From the rear of the bull bar, using the holes in the bull bar as a guide, mark out the new hole
position on the roller fairlead and drill out to ½”.
7.
The winch clutch handle must be rotated to be easily accessible when fitted into the bull bar.
Remove all the Allen screws retaining the clutch and gearbox. Rotate this assembly
clockwise
so
the handle can be reached from the cut-out in the bull bar on the passenger side.
DIAGRAM 2
NOTE: Take care not to lift the assembly more than a couple of millimetres while rotating to the
desired position to avoid unmeshing the gears.
8.
Refit all bolts and tighten.
9.
Fit the rubber grommet to the hole in the top of the bull bar.
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