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A)

 

Lift the winch into place and using the washers supplied in the fitting kit (3/8” for 8 or 9,000lb and 7/16” for 
10,000lb) and the bolts and spring washers supplied with the winch, bolt securely into position. NOTE: The 
gearbox is on the LHS for the 8 & 9,000 winches and on the RHS for the 10,000lb winch. The winch cable 
spools from the bottom for all three winches. 

 
B)

 

Wire the winch in accordance with the Warn fitting instructions, taking care not to route the cables over sharp 
edges. Tie the cables from the control box to the channel winch mount assembly using the cable tie supplied. 

 

12.

 

Lift the bull bar into place and loosely bolt to the two Impact Absorbers using the M10 x 25mm bolts, (4 per side) 
washers, spring washers and nuts. Refer to diagram 5. 

DIAGRAM 5 

 

 

13.

 

Adjust the bull bar until a uniform gap is achieved to the mud guards and grill. Securely tighten all bolts. 

14.

 

Connect the windscreen washer tube to the T piece and tighten the clamp. 

15.

 

FOR  WINCH  BARS  ONLY: 

Fit  the  winch  guard  (optional  for  8  or  9,000lb  Winch)  to  the  bull  bar  and  winch 

cradle using the M8 x 20mm bolts, flat washers, spring washers and nuts. Align the guard with the bull bar then 
tighten the bolts. 

DIAGRAM 6 

 

 

16.

 

Connect  the  bull  bar  turn  signal  indicator  looms  to  the  existing  turn  signal  indicator  loom  with  the  Scotchloks 
supplied and test to ensure they function correctly. 

Summary of Contents for 3432050

Page 1: ... NT 08 8947 2262 TAS 03 6331 4190 LAND ROVER DISCOVERY No 32 3432050 DELUXE AND WINCH BULL BARS JANUARY 1995 ONWARD WARNING FOR VEHICLES EQUIPPED WITH SRS AIRBAG WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE ...

Page 2: ...ING WASHER 4581039 16 M10 FLAT WASHER 6151033 8 M10 X 1 25 NUT ADDITIONAL FITTING KIT FOR THE WINCH BULL BAR No 6171223 PART No QTY DESCRIPTION USE 6151118 2 1 4 NUT CONTROL BOX TO CONTROL BOX 4581035 2 M6 FLAT WASHER BRACKET 4581036 2 M6 SPRING WASHER A For 8 or 9 000lb winch 6151118 4 1 4 NUT CONTROL BOX TO CONTROL BOX 6151068 2 1 4 X 1 BOLT BRACKET 4581036 4 M6 SPRING WASHER B For 10 000lb winc...

Page 3: ...dlight washers and tubing from the bumper bar and fit to the bull bar Make sure the tubing is fed through the holes in the bull bar upright 4 Fit the turn signal indicators supplied into the bull bar NOTE Refer to the instructions supplied with the turn signal indicator kit 5 WINCH BARS FITTING THE 8 OR 9 000lb WINCH A Fit the control box to the control box bracket using the two 1 4 nuts washers a...

Page 4: ...lt the control box bracket to the bull bar using the M8 x 20mm bolts flat washers and flange nuts supplied Refer to diagram 1 B To place the winch clutch handle in a convenient location the winch gearbox must be rotated 2 hole spacing 72 degrees in a anti clockwise direction when viewed from the gearbox end Place the winch on its end and remove all gearbox bolts Gently raise the gearbox just enoug...

Page 5: ... may need to be inserted between the Impact Absorbers and chassis rails DIAGRAM 3 10 Using a level and a tape measure adjust both Impact Absorbers so that they are parallel to each other horizontal and have an overall width of between 805mm and 808mm then tighten the bolts Refer to diagram 4 11 WINCH BARS ONLY ...

Page 6: ...he cable tie supplied 12 Lift the bull bar into place and loosely bolt to the two Impact Absorbers using the M10 x 25mm bolts 4 per side washers spring washers and nuts Refer to diagram 5 DIAGRAM 5 13 Adjust the bull bar until a uniform gap is achieved to the mud guards and grill Securely tighten all bolts 14 Connect the windscreen washer tube to the T piece and tighten the clamp 15 FOR WINCH BARS...

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