20/05/2014
Page 6 of 10
3782968
17. Connect the winch control box cables to
the winch. Refer to Warn installation
instruction manual when wiring up winch.
Note: before running winch cables through
the bar to control box be sure to fit rubber
grommets to cutouts.
18. Ensure that all cables are installed well
clear of all sharp or moving parts, by using
cables ties from bolt kit.
19. Cable tie main cables that go to battery in
between underside of bar and brace.
20. Remove the existing bumper and grille
from vehicle
.
21. Position the bull bar on top of the chassis
rails and bolt into place using the M12 x 40mm
bolts, heavy duty washers and spring washers.
(Do not tighten)
Adjust the bull bar to achieve a uniform gap to
the grill and mudguards.
NOTE: Due to variations in the vehicle chassis
rails it may be necessary to place a packer
between the chassis rail top and the bull bar. A
heavy duty washer is supplied for this purpose.
Refer to photo
22. Fit M12 x 40mm bolts
,
spring washers and
heavy duty flat washers through bull bar side
mounting holes into original bumper bar
captive nut mounting holes. (Finger Tighten)
23. Secure lower bull bar mounting holes to
vehicle tie down plates using M12 x 40mm
bolt, ½” flat washers, heavy duty flat washers,
spring washers and 12mm nuts.
NOTE: Insert bolt from outside of lower
mount hole so heavy duty washer covers large
hole on tie down plate.
24. Tighten the bolts and torque to 110NM or
80 FT LB.
PHOTO ABOVE IS OF A 12.000LB WINCH
.
CONTROL BOX IS ON PASSENGER SIDE.
VIEWED FROM TOP OF BAR
PHOTO OF RHS OF VEHICLE.
