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ARB 2237010, Fitting Instructions Manual

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ARB 2237010 Fitting Instructions Manual Download Page 4

20/08/2014 

Page 4 of 15 

Fitting instructions# 3789248 

Copyright © 2005 by ARB Corporation Limited.  All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd 

 

PARTS LISTING  

APPLICATION 

PART NO 

QTY 

DESCRIPTION 

CENTRE PAN 

ASSY  

5237010 

3314965 

1 

PAN ASSY DODGE RAM 

3759359 

2 

BKT ASSY CHASSIS DODGE RAM 

3752000 

1 

BRKT LICENSE 

3759288 

1 

BRACKET FAIRLEAD MOUNT F TRUCK 

3759363 

1 

BRACKET DEFLECTOR DODGE RAM 

6522928 

1 

GRILLE ASSY DODGE RAM 

6522951 

1 

 PANEL COVER DODGE RAM 

3194637 

1 

NUT PLATE ASSEMBLY DODGE RAM 

3163073 

2 

 BLANKING PLUG 12.7mm 

3163091 

4 

 BLANKING PLUG 17.4mm 

EG50 

2 

RUBBER GROMMET 

180302 

4 

CABLE TIES 

5848409 

2 

PACKER CHASSIS DODGE RAM 

5846401 

8 

WASHER FLAT M12 X 8MM 

6151542 

4 

BOLT M10 X 40 SEMS 

4584326 

8 

WASHER SPRING M12 BLACK 

6151552 

8 

BOLT M12 X 60 BLACK 

6151428 

8 

M12 X1.175 FLANGE NUT 

6151357 

11 

BOLT M10 X 30 SEMS 

6151321 

11 

NUT FLANGE M10X1.5 

4584328 

6 

WASHER F M8 x 19 x 1.2  

6151256 

8 

SCREW M6X16 BUTTON HEAD S/S 

6151561 

8 

NUT FLANGE M6  

6151546 

6 

BOLT HXHD M8 x 1.25 x 25 GR8.8  

6151548 

6 

NUT FLANGE M8 x 1.25 GR8.8  

6151184 

2 

M8x30 SHCS SS 

4581094 

2 

WASHER SPRING M8 x 3/32 x 3/32 SS 

4581081 

2 

WASHER FLAT, M8 SS 

4581304 

8 

WASHER FLAT, M6 SS 

WINGS 

5137010

 

3131474R 

1 

WING ASSY DODGE RAM RIGHT 

3131474L 

1 

WING ASSY DODGE RAM LEFT 

3500590 

1 

FOG LIGHT  KIT 

4681485 

1 

BRACE WING RIGHT 

4681485L 

1 

BRACE  WING LEFT 

4581011 

10 

WASHER FLAT, M12 x 27 x 4 

6151480 

10 

NUT FLANGE M12 X 1.25 ZP 

6151321 

8 

NUT FLANGE M10 x 1.5 ZP 

6151357 

8 

BOLT SEMS M10 X 30 ZP Gd 8.8 

3163073 

2 

PLUG BLANKING BLK 17.4mm 

6151094 

10 

BOLT M12 x 1.25 x 30 Gd 8.8 ZP 

4581040 

8 

WASHER FLAT, M10 x 25 x 3 ZP 

 

 

Summary of Contents for 2237010

Page 1: ... this product for any vehicle make or model other than those specified by ARB Do not remove labels from this bull bar This product or its fixing must not be modified in any way The installation of this product may require the use of specialized tools and or techniques It is recommended that this product is only installed by trained personnel These instructions are correct as at the publication dat...

Page 2: ...o the correct specification Also check that all wiring sheaths connectors and fittings are free of damage Replace any components as necessary This service can be performed by your local authorized ARB Stockist FITTING REQUIREMENTS REQUIRED TOOLS FOR FITMENT OF PRODUCT METRIC SOCKET SET METRIC RING AND OPENEDED SOCKET SET ELECTRIC DRILL 13MM CAPACITY 10MM DRILL BITS RUST INHIBITING PAINT PHILLIPS A...

Page 3: ...8 Copyright 2005 by ARB Corporation Limited All rights reserved this document must not be reproduced without the express authority of ARB Corporation Ltd MODULAR BAR OPTIONS OPTION 1 BAR OPTION 2 BAR AND TOP FRAME OPTION3 BAR TOP FRAME AND OUTER FRAMES ...

Page 4: ...2 X 8MM 6151542 4 BOLT M10 X 40 SEMS 4584326 8 WASHER SPRING M12 BLACK 6151552 8 BOLT M12 X 60 BLACK 6151428 8 M12 X1 175 FLANGE NUT 6151357 11 BOLT M10 X 30 SEMS 6151321 11 NUT FLANGE M10X1 5 4584328 6 WASHER F M8 x 19 x 1 2 6151256 8 SCREW M6X16 BUTTON HEAD S S 6151561 8 NUT FLANGE M6 6151546 6 BOLT HXHD M8 x 1 25 x 25 GR8 8 6151548 6 NUT FLANGE M8 x 1 25 GR8 8 6151184 2 M8x30 SHCS SS 4581094 2 ...

Page 5: ...S SS 4584354 4 WASHER FLAT M12 SS 4584355 4 WASHER SPRING M12 SS OUTER FARMES 5137030 6136367R 1 FRAME ASSY OUTER DODGE RAM RIGHT 6136367L 1 FRAME ASSY OUTER DODGE RAM LEFT 4581011 2 WASHER FLAT M12 x 27 x 4 6151255 2 BOLT M12 x 1 75 x 40 Gd 8 8 ZP 4581064 2 WASHER SPRING M12 TZP480 VEHICLE PREPARATION DEPENDING ON THE MODEL THERE ARE TWO WAYS OF RETAINING THE BUMPER Bumpers are mounted in 2 ways ...

Page 6: ...ator top cover 4 Remove the 4 screws on top of grille and pull the grille outwards to remove 5 Disconnect the Fog light loom plug from behind the bumper 6 Vehicles with Outward facing bolt plate proceed to step 13 7 Remove the Anti Intrusion Brackets from both sides of the chassis and set aside 8 Undo the hose clamps to the intercooler one per side 9 Remove the bolts from the Intercooler retaining...

Page 7: ...nd retain MAIN BUMPER INSTALLATION 15 Models with Outward facing bolt plate require the bolt plate to be cut as shown to later access pinning bolt Paint cut edge with rust preventative paint 16 Place the Bullbar mounts onto the chassis and re insert the bolt plates in the same direction as they were removed Refer to step 1 for details 17 Loosely fasten with the original nuts 18 Insert the nut plat...

Page 8: ...ue at this stage BAR PREPARATION 21 If Installing a winch fit the RFL bracket to the bar using 4 M10 x 30 SEMS and flange washers as shown 22 Fit the Roller Fairlead to the Bracket using 2 M10 x 30 SEMS and flange nuts 23 If Installing Warn 16 5TI fasten the control box to the RFL bracket using 2 M8x30 ss bolts spring washers and flat washers 24 Load the winch onto the Bar and fasten from undernea...

Page 9: ...ap of the winch 29 Insert the rubber grommets into the Centre section 1 per side BAR INSTALLATION 30 If removed at steps 8 11 Re install the Intercooler and anti intrusion Brackets using original fasteners 31 With assistance fasten the Centre Pan Assembly to the Mounts using the M12x60mm bolts with spring washers through the original tow hook then loosely fasten behind the mount with M12 x 8mm thi...

Page 10: ...sten with the 6 M8 bolts washers and flange nuts 35 Before fitting the wings to the centre section the vehicles fog light loom needs to be modified to suit the ARB fog lights Using a sharp chisel cut out rib from plug Place plug sideways on bench and slice out the rib as shown ALLWAYS CUT AWAY FROM YOUR HANDS Check loom fits ARB Fog light plugs If not more will need to be trimmed from rib 36 Inser...

Page 11: ...front faces and tighten 5 per side M12 77 Nm 38 Fit the wing braces from the centre section to the wing using the M10 x 30mm SEMS and Flange nuts 4 per side 39 Ensure there is a parallel gap between the body and the top face of the wing of around 15mm The chassis mounts may have to be loosened to achieve this Tighten all bolts to specified torque 40 Connect the Fog light loom to the vehicle harnes...

Page 12: ...tion onto the Centre assembly and locate using the M12 cap screws spring washers and flat washers 43 With assistance locate the nut plate under the centre section fasten the M12 bolts to the plate 44 Take the 12 threaded sleeves and the 24 M8 cap screws spring and flat washers and from the inner face secure one side of the threaded sleeves to the upright face 6 per side 45 If outer frame are not b...

Page 13: ...ehicle and using a 10mm drill bit drill through the 2 pinning holes through the outside face of the chassis Ensure the nut plate is clear of the drill Paint exposed areas with rust preventative paint 49 Take the M10 x 40 SEMS bolts and fasten to the internal nut plate and tighten to specified torque 2 per side M10 44 Nm 50 If no winch is fitted secure license plate directly to bar using M6 dome he...

Page 14: ...ver on top of Centre section and fasten with 4 M6 button head screws flat washers and flange nuts 54 Using the 5 M10x30 SEMS bolts and flange nuts fit the lower deflector to the underside of the lower pan to the lower holes in the anti intrusion bars 55 Scribe a parallel line from the bottom of the inner guard liner just above the lower edge of the wing 56 Cut with a suitable saw and de bur the ed...

Page 15: ...4 Page 15 of 15 Fitting instructions 3789248 Copyright 2005 by ARB Corporation Limited All rights reserved this document must not be reproduced without the express authority of ARB Corporation Ltd FITTED PRODUCT ...

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