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AQ-OP-00010_E

Operations Manual

Battery Module Model M100-L082, M100-LS82

Aquion Energy, Inc.
www.aquionenergy.com

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Summary of Contents for M100-L082

Page 1: ...AQ OP 00010_E Operations Manual Battery Module Model M100 L082 M100 LS82 Aquion Energy Inc www aquionenergy com...

Page 2: ...4 Chemical Hazards 6 3 4 1 Gas Emissions 6 3 5 Mechanical Hazards 6 3 6 Transportation Hazards 6 3 7 Weight Hazards 7 3 8 Environmental Considerations 7 3 9 Recycling and Disposal 7 4 Receipt of Equip...

Page 3: ...trol Electronics 25 B 1 Operational Settings for Off Grid Power Control Electronics 25 B 1 1 Definitions 25 B 1 2 Voltage Limits vs Temperature 25 B 1 3 How to Charge Aquion Batteries 25 B 1 4 Tempera...

Page 4: ...signed to have extremely long cycle life at full depth of discharge with minimal degradation ability to stand at partial state of charge with minimal self discharge or loss in function and extensive f...

Page 5: ...ormation Service on the Battery Module should only be conducted by qualified individuals The Battery Module is designed to be UL recognized The UL recognition is in progress Certification tests includ...

Page 6: ...eries Solar Fuses1 The Battery Module is equipped with a 16 grounding lug A properly sized ground wire based on local code and regulations should be connected to this grounding lug and directly to the...

Page 7: ...olyte will not damage battery surfaces or equipment Refer to the SDS for additional information 3 4 1 Gas Emissions The battery may emit trace amounts of gas H2 O2 CO2 and CO during normal operation T...

Page 8: ...y Inspection Immediately upon delivery inspect all hard goods for signs of damage or tipping during transit This may be evidenced by damaged pallets or packaging Immediately check the Tip N Tell indic...

Page 9: ...in poor battery performance permanent damage to Stack components and or injury Battery Modules should be positioned on flat level ground appropriately rated for the weight of the Module Battery Module...

Page 10: ...ay Out Normally Open 4 RLY_RTN_OUT Green Interlock Relay Return Out J5 CAN IN J5 CAN IN P N Amphenol SineCo DeviceNet MN51PD01M005 Male Receptacle external threads Mating P N Amphenol SineCo DeviceNet...

Page 11: ...10 AQ OP 00010_E 5 4 Battery Module Wiring Diagrams M100 L082 M100 LS82...

Page 12: ...solutions may vary For edge loading the outer edges of the pallet shall be supported by at least 2 inches along the entire length of the pallet Refer to your local regulations for proper load and sei...

Page 13: ...tures between 10 C and 40 C Storage above or below these limits may cause permanent damage to the Battery Stacks Battery Modules must be kept between 30 and 59 Vdc after initial charge Operation or st...

Page 14: ...cient to cause an arc or cause a fuse to blow During its initial charge cycles it is normal for the battery to accept more energy before it reaches its max voltage This is the normal conditioning proc...

Page 15: ...clarity Unlike lead acid AHI batteries do not require a float voltage but one is included to maintain a full state of charge Aquion batteries should be charged using the following set points Max Curr...

Page 16: ...n Energy Customer Portal at http info aquionenergy com customer portal The AHI battery is designed for long duration charge and discharge The battery s high impedance causes its voltage response to hi...

Page 17: ...operating records These include battery temperatures maximum and minimum operating voltages and maximum currents Module based systems that include the optional Aquion Energy BMS log this data automat...

Page 18: ...V 39 91 V 38 40 V 35 47 49 V 44 65 V 42 17 V 40 35 V 38 85 V 40 47 85 V 45 03 V 42 56 V 40 74 V 39 22 V 45 48 17 V 45 38 V 42 90 V 41 08 V 39 57 V 50 48 47 V 45 70 V 43 24 V 41 41 V 39 89 V 55 48 74 V...

Page 19: ...scharge cycle bounded by time or voltage and using the equation 100 Thus for a given rate and temperature or Energy Efficiency vs Charge Rate Ambient Temperature Current 24 A 48 A 72 A 96 A 118 8 A 10...

Page 20: ...Condition Current 24 A 48 A 72 A 96 A 118 A 10 C 20 SOC 89 80 73 66 60 10 C 40 SOC 90 81 73 66 61 10 C 60 SOC 90 81 74 67 10 C 80 SOC 89 80 72 30 C 20 SOC 90 82 74 67 62 30 C 40 SOC 91 82 75 68 62 30...

Page 21: ...ith a voltage current and temperature sense board VIS The VIS boards can then be daisy chained together in a string of up to 16 Modules These strings then connect to a master BMS Up to four parallel s...

Page 22: ...epresentative You may also contact our support representative 412 904 6400 ext 2000 support aquion energy com 9 Disclaimers The information in this document is subject to periodic updates and changes...

Page 23: ...ributors worldwide Find your nearest authorized distributor here http amphenol sine com 3dcartstores com Distributors_c_108 html Sections 2 4 2 5 and 5 3 of this manual fully detail the Module s elect...

Page 24: ...nergy Customer Portal at http info aquionenergy com customer portal will degrade performance Will the batteries be dead after they have been used more than the specified number of cycles in your Produ...

Page 25: ...ined in the Product Specification Sheet available on the Aquion Energy Customer Portal at http info aquionenergy com customer portal Aquion batteries exhibit the following capacity losses due to self...

Page 26: ...absorption stage of the charge profile This condition allows the battery to charge at a faster rate Absorption time Length of time that the battery should be held at absorption voltage Hold float volt...

Page 27: ...mperatures than lead acid batteries can The reference temperature for the AHI battery is 30 C rather than the 25 C typical of lead acid technologies Because most off grid power electronics are designe...

Page 28: ...perature Compensation 0 080 Maximum Compensation Temp 80 C Minimum Compensation Temp 16 C Enable Maximum Regulation Limit checked Maximum Regulation Limit 16 0 V Enable Battery Current Limit enable Ba...

Page 29: ...ge rate otherwise refer to Section B 3 5 B 2 3 Outback Charge Controller Menu Absorb Voltage 59 4 V Absorb Time 1 hr Float Voltage 54 4 V ReBulk Voltage 50 V Output Current Limit 144 A Module Absorb E...

Page 30: ...or 99 B 2 4 SMA Sunny Island 221 02 BatCpyNom 612 Ah 221 03 BatVtgNom 48 V 222 01 BatChrgCurMax 144 A Module 222 02 AptTmBoost 60 min 222 03 AptTmFul 1 hr 222 04 AptTmEqu 1 hr 222 05 CycTmFul 180 days...

Page 31: ...phasizes providing voltage settings that ensure the long term life of the battery and maximum available energy when required To achieve this goal the battery will use a lower float voltage or utilize...

Page 32: ...otherwise refer to Section B 3 5 Radian Class Inverter Menu Low Battery Cut Out Voltage 36 V Low Battery Cut In Voltage 44 V Absorb Voltage 59 4 V Absorb Time 1 hr Float Voltage 52 8 V Float Time 4 hr...

Page 33: ...23 06 BatPro2Soc 30 223 07 BatPro3Soc 25 224 01 SilentEna enable 224 02 SilentTmFlo 1 hr 224 03 SilentTmMax 48 hr Parameter nubmers are for model Sixx48 US Parameters 224 01 224 03 not applicable to n...

Page 34: ...3 16 00 144 66 4 2 77 16 00 B 4 Reference Cycles for Lab Use It is common to perform reference cycles to verify the capacity of the battery in a lab environment Due to the unique characteristics of th...

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