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Table of contents

1   General description 

      4

 

2   Safety instructions 

      4

 

2.1   Identification of instructions in the operating instructions 

      

4

 

2.2   Please note 

      

4

 

3   Connections 

                                                                                         6

 

3.1   Mains connection     

      

6

 

3.2   7-pole plug 

      

6

 

3.2.1   Submerged aerator 

      

6

 

3.2.2   Filling/sludge pump 

      

6

 

3.2.3   Clear water pump 

      

6

 

3.2.4   Float switch 

      

6

 

3.3   Floating contact 

      

6

 

4   Function 

      7

 

4.1   Operation and displays                                                                       

7

 

4.2   Commissioning 

      

8

 

4.3   Main display 

      

8

 

5   Menu 

      9

 

5.1   Menu structure 

                    

9

 

5.2   Runtime display 

                    

10

 

5.3   Service menu 

                    

10

 

5.3.1   System test / test mode 

                    

10

 

5.3.2   Manual mode 

                   

        

11

 

5.3.3   Select plant size 

                    

11

 

5.3.4   Phosphate elimination 

                    

11

 

5.4   Basic settings 

                    

12

 

5.4.1   Date and time 

                    

12

 

5.4.2   Alarm buzzer 

                    

12

 

5.4.3   Display errors (log book) 

                    

12

 

5.4.4   Language 

                    

12

 

5.4.5   LCD contrast 

                    

13

 

5.4.6   Clear alarm 

                    

13

 

         

5.5   System menus for individual settings 

                    

13

 

5.5.1    Aeration 

                    

13

 

5.5.2    Denitrification 

                    

13

 

5.5.3    Parameters 

                    

14

 

5.5.4    Current monitor 

                    

14

 

6   Malfunctions / Alarm 

                    14

 

7   Power failure alarm 

                    15

 

8   Assembly instructions 

                    15

 

9   Technical data 

                    16

 

10   Default settings 

                    16

 

11   Switching times 

                    17

 

12   Error messages 

                    17

 

13   Notes 

                    18

 

  

14   Manufacturer certification 

                    19

 

Summary of Contents for K-Pilot 10.3

Page 1: ...Version 01 06 2011 Operating instructions aquato K Pilot Control ...

Page 2: ...These operating instructions are available for you to download in DIN A4 format as a PDF file on our home page www aquato de in the Downloads section ...

Page 3: ...Runtime display 10 5 3 Service menu 10 5 3 1 System test test mode 10 5 3 2 Manual mode 11 5 3 3 Select plant size 11 5 3 4 Phosphate elimination 11 5 4 Basic settings 12 5 4 1 Date and time 12 5 4 2 Alarm buzzer 12 5 4 3 Display errors log book 12 5 4 4 Language 12 5 4 5 LCD contrast 13 5 4 6 Clear alarm 13 5 5 System menus for individual settings 13 5 5 1 Aeration 13 5 5 2 Denitrification 13 5 5...

Page 4: ...take all design individualities and versions into account nor all the possible eventualities and results which might arise during assembly operation and maintenance Prerequisite for the assembly and handling of the switching device is the deployment of specially trained personnel see EN 50 110 1 Should you require information and instructions that you cannot find in these operating instructions pl...

Page 5: ...evice is correctly closed the plant is expertly fused The respectively applicable regulations EN VDE And the regulations of the local energy supplier must be observed If a fuse is defective it must only be replaced with a microfuse of the following type microfuse time lag type 3 15 A 5 x 20 mm in accordance with EN 60127 2 III with a maximum power loss of 1 5 W This fuse is also inserted in the fa...

Page 6: ... the device 3 2 1 Submerged aerator The submerged aerator is connected via the 7 pole plug on the underside of the housing 3 2 2 Filling sludge pump The pump is connected via the 7 pole plug on the underside of the housing 3 2 3 Clear water pump The clear water pump is connected via the 7 pole plug on the underside of the housing 3 2 4 Float switch The float switch is connected via the 7 pole plug...

Page 7: ... phase During normal operation the green LED flashes and in addition a flashing triangle can be seen in the lower right handcorner of the LCD display Each menu is composed of a row of displays on the LDC display You can change from menu to menu using the arrow keys By pressing the key you can enter the input mode for the respective menu The input mode can be identified by a selected shown reversed...

Page 8: ...menu see also 5 4 6 8 4 2 Commissioning When commissioning the unit the following information must be entered first Password Language see menu item 5 4 4 Date and time see menu item 5 4 1 Plant size see menu item 5 3 3 Denitrification see menu item 5 5 2 PO elimination only for type K Pilot 8 4 see menu item 5 3 4 3 Test mode lasts approx 1 minute see menu item 5 3 1 Following the test mode a wind...

Page 9: ...Denitrification menu is only visible with denitrification is activated 5 1 Menu structure 9 5 Menu ...

Page 10: ... can be used to change from week to week Note This function only works correctly if the date and time have been set correctly The runtimes of the dosing pump are only shown when phosphate elimination is active 5 3 Service menu The service menu is basically intended for the service technician The following are typically selected Change password only with special password System test test mode Manua...

Page 11: ...p Manual mode is ended via the menu item end manual mode Once manual mode has ended the clear cycle continues 5 3 3 Select plant size In this menu you can set the plant size Select the menu item SELECT PLANT SIZE and press the Key The keys are used to select the appropriate plant size with the PT no All the parameters for the cleaning process are then automatically present The following function p...

Page 12: ... o clock Caution No alarm will sound during the set time period 5 4 3 Display errors This menu is used to call up the error log book The error log book displays the last 20 errors with the date and time The arrow keys are used to bwowse in the log book the middle key is used to exit the menu Nothing can be deleted in the error log book 5 4 4 Language This is where the control language can be selec...

Page 13: ... qualified specialists an in certain circumstances they may reduce the cleaning capacity of the plant and void the technical approval However first of all a special password must be entered for you to be able to change the values It is not normally necessary to adjust the parameters as these are automatically present when you select the PT no under SELECT PLANT SIZE To reset the original default s...

Page 14: ...functions Alarm 1 HW High water After clear water outflow the float switch is not down 2 Battery Battery empty defective or not inserted 3 Time Time not set 4 I Aer Aerator current error 5 I Fill Filling pump current error 6 I Clear Clear water outflow pump current error 7 Aerator stopped If a current error is identified three times by the aerator while the aerator continues to run in the meantime...

Page 15: ...ed to return these to the trader body responsible for the disposal of recyclable materials e g communal coll points It is expressly forbidden to dispose of batteries in household waste 7 Power failure alarm The control is intended for assembly on a wall Connect the motors by means of the 7 pole plug Only then connect the mains plug After the control s test mode approximately 3 sec later the text w...

Page 16: ...fuse max 1 5 W 1 x 3 15 AT max 6 3 AT Protection of pumps against overheating Via thermocontact in motor in row with motor Monitoring of current via a transformer max 10 A Type 10 full power 10 A Power consumption control device Type 5 VA Float switch input switches against N Control voltage 230 V I 10 mA Requisite pre fuse s max 1 x 16 A G Connection to treatment plant 7 pole and 4 pole plug for ...

Page 17: ... 120 6 5 0 45 6 5 0 45 18 90 80 40 30 14 0 13 0 180 7 0 13 0 120 6 5 0 45 6 5 0 45 20 90 85 44 30 15 0 13 0 180 7 0 13 0 120 6 5 0 45 6 5 0 45 22 90 90 48 30 17 0 13 0 180 8 0 13 0 120 6 5 0 45 6 5 0 45 24 90 95 53 30 19 0 13 0 180 9 0 13 0 120 6 5 0 45 6 5 0 45 24 90 95 12 Error messages 17 11 Switching times Display Possible cause Remedy I Aer The aerator pump has not drawn the current Aerator p...

Page 18: ...13 Notes 18 ...

Page 19: ...ll wastewater treatment plant in accordance with DIN 4261 2 Directives EMC Directive 2004 108 EEC Low voltage directive 2006 95 EEC Applied standards EN 61000 6 3 2001 EN 61000 6 1 2001 EN 61000 3 2 1995 EN 60204 1 1997 Manufacturer AQUATO umwelttechnologien GmbH Borriesstraße 10 32051 Herford R R 13 Notes 14 Manufacturer certification Ernstmeierstr 24 32052 Herford ...

Page 20: ...AQUATO umwelttechnologien GmbH Borriesstraße 10 32051 Herford Germany Tel 49 0 5221 10 219 0 Fax 49 0 5221 10 219 20 E mail info aquato de www aquato de Address Ernstmeierstr 24 32052 Herford ...

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