AQUAPHOR APRO 1000 LPH Page 8 Manual Download

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TP-APRO-WH-R03

SYSTEM OVERVIEW

APRO WH 1000 LPH

system dimensions

Summary of Contents for APRO 1000 LPH

Page 1: ...aquaphor pro com TP APRO WH R02 APRO WH 1000 LPH WATER PURIFICATION SYSTEM...

Page 2: ...ephone 3723562204 Copyright No part of this documentation may in any form whatsoever be reproduced nor used copied or distributed by means of electronic systems without previous written permission by...

Page 3: ...ts on site 22 5 1 1 Water quality 22 5 1 2 Installation rooms 22 5 1 3 Reverse osmosis data 23 6 INSTALLATION 24 6 1 Safety Pointers 24 6 2 General pointers 25 6 3 Water connection 25 Installation 25...

Page 4: ...4 20MA LPT 02 OPTIONAL 38 Program 21 RO HIGH PRESSURE SENSOR HPT 01 OPTIONAL 38 Program 22 RO HIGH PRESSURE SENSOR RANGE 0 40 OPTIONAL 39 Program 23 RO PRESSURE SENSOR 4 20MA HPT 01 OPTIONAL 39 7 7 S...

Page 5: ...48 8 6 ALARM 06 High inlet pressure to RO membrane unit 49 8 7 ALARM 07 RO pump overload 49 8 8 ALARM 08 High electrical conductivity of permeate 49 8 9 ALARM 09 Minimum permeate flow 50 8 10 ALARM 1...

Page 6: ...Membrane Cleaning CIP 66 10 7 Callibration 68 uS cm to ppm convertion table 71 10 8 Preservation of RO and NF systems 72 11 SYSTEM INFORMATION COLLECTION VIA MODBUS 73 11 1 Modbus communication port s...

Page 7: ...check and maintenance Symbols The following symbols are used in this manual DANGER Denotes a direct threat of danger Not observing this pointer may be life threatening or lead to serious injuries WARN...

Page 8: ...8 aquaphor pro com TP APRO WH R03 2 SYSTEM OVERVIEW APRO WH 1000 LPH system dimensions...

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Page 10: ...ressure sensor stops the system when the PNT 02 tank is filled with permeate FT 02 Feed flow sensor Inlet water flow sensor FT 01 Permeate flow sensor Permeate line flow sensor XV 01 Feed valve The va...

Page 11: ...re and supply water to reverse osmosis membranes P 04 Supply pump Serves to supply RO permeate to the user PTS 01 Pretreatment Backward Switch Pretreatment backwashing stage indicator LLS 01 Low Level...

Page 12: ...ressure sensors based on an adjustable algorithm standardized for the reverse osmosis systems manufactured by Aquaphor The controller program works as part of the AFE 002 000 electronic complex and co...

Page 13: ...13 aquaphor pro com TP APRO WH R03 3 2 ELECTRIC CIRCUIT SCHEMES...

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Page 21: ...4 2 ELEMENTS ON THE CONTROL PANEL ELEMENT FUNCTION 1 Emergency stop button Emergency shutdown of the system When pressed it is fixed in a closed state and with its contacts blocks the power part of th...

Page 22: ...dge index of sedimentation density SDI 3 Flow pressure bar 2 5 6 Salinity ppm 1000 Total hardness dH 0 15 pH under constant operation 6 5 9 Short term for the rinse 1 12 Odour odourless Oil mg l 0 Fre...

Page 23: ...g pressure max bar 7 9 Power kW 0 7 Control W 10 Connections Raw water NW 1 Concentrate NW Permeate NW Pressure fluctuations max bar 1 RO salt retention rate max 90 95 Operating temperature C 30 40 Su...

Page 24: ...at the tasks are carried out with suitable tools only Ensure the use of adequate climbing aids and protective measures before working at height to prevent a fall Ensure that the safety data sheets of...

Page 25: ...ection Install a hose between the concentrate outlet of the reverse osmosis unit and the sewer junction and let it hang 10 to 15 cm over the drain to prevent the contamination of the unit Permeate con...

Page 26: ...es 6 Electrical Properly sized electrical service is required for proper operation of system 7 Level Controls Level controls are a float type in an atmospheric storage tank or a O float level valve Bo...

Page 27: ...k 2 Make sure the membranes and filter cartridges are installed 3 Connect the inlet connection to the raw water supply 4 Connect the electricity plug to 220 V 5 Connect the dosing suction pipe to the...

Page 28: ...ations Switching using a three position hereinafter switch to the AUTO position The system will enter the filtering mode through the Start Up mode Switching the switch to the CIP position The system w...

Page 29: ...SYSTEM START UP 1 Feed Pump ON 2 Feed Press ON LPS1 check 3 Feed Valve XV 01 opening 4 Valve XV 02 ON 5 Flush 5 seconds 6 RO pump P01 ON 7 RO pump P02 ON 8 Pump Press HPS check 9 High frequency XV 04...

Page 30: ...30 7 4 SYSTEM SHUT DOWN 1 RO pumps OFF 2 Feed pump OFF 3 Feed Valve closing 4 Valve 05 opening 5 Flush 3 seconds 6 System shut down 28 sec 7 Feed OK...

Page 31: ...low LPM Current errors Current flush Flows display Permeate flow LPM Concentrate flow LPM Feed flow LPM Recovery Conductivities display Permeate conductivity S Permeate temperature C Feed conductivity...

Page 32: ...sor is off it is recommended to perform P 04 deaeration Maintenance 10 1 7 6 1 EXAMPLE OF SOFTWARE SETUP 1 To enter the settings menu use the controller s three button keyboard located under the monit...

Page 33: ...pretreatment system PTS 01 will carry out the regeneration according to a given program and the results will be displayed on the controller screen During this period the RO system is in waiting mode T...

Page 34: ...the controller during the frequency reset the green arrow indicator should be in the right upper corner PROGRAM 05 SUPPLY PUMP P 04 If there is a need to quickly supply a large volume of purified wat...

Page 35: ...HPS 01 Enables disables high pressure switch HPS 01 PROGRAM 09 PERMEATE FLUSH XV 05 Whenever the system is in stand by mode enables membrane flush with permeate Permeate is supplied by XV 05 valve PR...

Page 36: ...HIGH FREQUENCY RO Enables the frequency concentrate drainage PROGRAM 13 HF VALVE NO Enables Disables high frequency valve to be normally opened PROGRAM 14 DOUBLE PUMP RO P 05 Enables concentrate reci...

Page 37: ...eate conductivity sensor ECT 01 PROGRAM 16 RAW WATER CONDUCTIVITY ECT 02 Enables raw water conductivity sensor ECT 02 PROGRAM 17 FEED LOW PRESSURE SENSOR LPT 01 Enables feed low pressure sensor LPT 01...

Page 38: ...INLET LOW PRES SENSOR Enables feed low pressure sensor LPT 02 PROGRAM 20 INLET PRES SENSOR 4 20MA LPT 02 OPTIONAL If the program enabled the inlet pressure sensor range is 4 20 mA If the program disab...

Page 39: ...40 bar If the program disabled RO high pressure sensor range is 0 10 bar PROGRAM 23 RO PRESSURE SENSOR 4 20MA HPT 01 OPTIONAL If the program enabled the inlet pressure sensor range is 4 20 mA If the p...

Page 40: ...up flush time SETUP 02 SHUT DOWN FLUSH Setting the shut down flush time SETUP 03 STAND BY FLUSH Setting the stand by flush period period in hours SETUP 04 HIGH CONDUCTIVITY PERMEATE WATER ALARM Settin...

Page 41: ...Setting the delay to stop the system after a signal of low input pressure is received SETUP 07 DOSING PULSE MIN Setting the number of pulses per minute SETUP 08 PERMEATE FLOW K Setting the number of p...

Page 42: ...h the change of Flush Pulse Duration value Setup 11 By changing the val ues of Setups10 13 the user will gradually get the desired recovery percentage SET 10 SET 11 SET 12 SET 13 Recovery Flush pulse...

Page 43: ...H DURATION Setting the periodic flushing duration SETUP 14 FULL TANK DELAY Setting the delay to stop the system after the full tank signal is received HPS 02 SETUP 15 PERMEATE LOW FLOW Setting the min...

Page 44: ...minimum concentrate flow SETUP 17 LOW FEED PRESSURE Setting the minimum feed water pressure SETUP 18 LOW INLET PRESSURE Setting the minimum inlet pressure SETUP 19 HIGH RO PUMP PRESSURE ALARM Setting...

Page 45: ...ressure value SETUP 21 SYSTEM START PERMEATE TANK PRESSURE Setting the starting value of permeate tank pressure SETUP 22 CARTRIDGE FILTER PRESSURE DROP ALARM Setting the minimum value of the cartridge...

Page 46: ...46 SETUP 24 SYSTEM ID NUMBER Setting the system ID number 1 255 SETUP 25 YEAR Setting the year 18 50 SETUP 26 DATE MONTH Setting the date DD MM SETUP 27 TIME Setting the time hh mm...

Page 47: ...t Up mode to the filtering mode 8 1 ALARM 01 LOW LEVEL IN THE RAW WATER TANK The error occurs when the level in the raw water tank T 01 is low The option is activated if there is no signal from the LL...

Page 48: ...time Setup 06 In this case the feed water supply valve to the RO XV 01 system is open the raw water supply pump is activated The pretreatment system is activated and is not in regeneration After a pr...

Page 49: ...he pump of the RO system is working the system is not in flushing mode or CIP and the conductivity value of the RO system permeate is bigger than the set value Setup 04 for 5 minutes After a problem o...

Page 50: ...em occurs the system will try to restart again If the problem persists the osmosis system will stop until the problem is resolved 8 11 ALARM 11 LOW PERMEATE LEVEL The error occurs when there is no sig...

Page 51: ...urs when the inlet pressure value is lower than the set value Setup 18 for 5 minutes 8 16 ALARM 16 RO PRESSURE SENSOR The error occurs when the RO pressure value is higher than the set value Setup 19...

Page 52: ...en the permeate pressure value is higher than the set value Setup 20 for 5 minutes 8 18 WARNINGS Solution Check the sensor and cable connection If there is an error after checking then replace the sen...

Page 53: ...alibration perform CIP or change the membrane Alarm 09 Minimum value of per meate flow The osmosis system permeate flow value is less than the set value Setup 14 for 5 minutes Check the functionality...

Page 54: ...ondition of each system s element 1 Turn the switch to the CIP position 2 Press for 3 seconds The following screen will appear 3 Press to enable disable the system s element and switch to the next one...

Page 55: ...tall the APRO Monitor app from the official website of the system manufacturer aquaphor pro com to your mobile device The link can be found in the footer 2 Open the app 3 Configure the connection a Op...

Page 56: ...e setups page of the active programs 9 3 OPERATING MODE FUNCTIONALITY When the system is operating the following data is available Total operating hours Amount of permeate produced The amount of water...

Page 57: ...le to share the statistics with other users and devices The Share button of the context menu suggests several options browser and messenger 9 4 ADDITIONAL INFORMATION The context menu also contains th...

Page 58: ...0 Deaeration valve 11 Drain opening Start and deaerate the pump 1 Connect mains supply Make sure the system is turned on 2 Open the deaeration valve by approximately half a turn 3 DDE B control varian...

Page 59: ...THE MEMBRANE MODULE ATTENTION Blocking of the module Ensure the right installation direction arrow on the module while installing the module INFORMATION The unit should be commissioned again after a m...

Page 60: ...g pipe 7 Wash out the semi housings rubber gaskets 8 and plastic ring 9 from dirt fig 3 8 Place a new filter cartridge 9 Assemble the filter providing proper placing of two rings 8 into the ring 9 and...

Page 61: ...e the fac tory prescriptions INFORMATION Environmental influences might damage the cables and cable connections which shall be checked periodically EXECUTION Check the cables and cable connections Che...

Page 62: ...are fulfilled Before beginning the tasks ensure that the air and water systems are pressureless Ensure that the tasks are carried out with suitable tools only Ensure the use of adequate climbing aids...

Page 63: ...too warm or oxidized by oxygen An alkaline cleaning usually helps to restore the per meate flow Renew preservative solution if storing elements Store in cool dry dark environment 10 5 2 LOW FLOW AND H...

Page 64: ...e pattern of the permeate spacer is visibly imprinted on the membrane Intrusion is typically associated with low flow In practice compaction and intrusion may occur simultaneously and are difficult to...

Page 65: ...d in more severe cases Telescoping is caused by excessive pressure drop from feed to concentrate 10 5 5 QUICK GUIDE TABLE Changes of the permeate flow the salt passage and the differential pressure ar...

Page 66: ...ank with 100 liters capacity a recirculation pump at least 20 liters per mi nute a 5 m cartridge filter a flow regulation valve a pressure gauge a pH tester b Fill the tank with RO permeate If there i...

Page 67: ...utes b After 10 minutes additionally press Up button to turn the RO pump on and leave for 2 minutes c Then press Ok and Up buttons and move the switch to the OFF position to exit the CIP mode d Discon...

Page 68: ...mkS Make sure they are not expired It is recommended to perform the calibration under 20 25 C the room temperature d Hold button for 10 seconds The main calibration menu will appear Make sure both of...

Page 69: ...the solution while the screen shows WAIT mode h The screen switches to feed conductivity 0 mkS calibration screen Rinse the conductivity sensor with distilled water wipe it and dry it Place the sensor...

Page 70: ...shing the calibration the calibration menu will appear Place permeate sensor in 84 mkS solution and feed sensor in 1413 mkS solution If the values are the same or close to the standard ones press SAVE...

Page 71: ...00 14 7 4 240 139 3000 1575 16 8 5 260 150 3400 2400 18 9 6 280 164 4000 2750 20 11 0 300 176 4500 3150 25 13 5 350 210 5000 3500 30 16 0 400 240 5500 3900 35 19 0 450 270 6000 4300 40 22 0 500 300 65...

Page 72: ...d after the recirculation is completed After the pressure vessel is filled the SMBS solution should be allowed to overflow through an opening located higher than the upper end of the highest pressure...

Page 73: ...rried out by one sending of all registers from address 0000 to address 0064 Writing is carried in register with address 0000 which is used to write Control Word 11 4 RO SETTINGS READ ONLY Parameter Ad...

Page 74: ...mber 0046 32 bit unsigned int Low feed pressure 0048 bar x10 16 bit unsigned int Low inlet pressure 0049 bar x10 16 bit unsigned int High RO pump pressure alarm 0050 bar x10 16 bit unsigned int System...

Page 75: ...Name 0 Feed Pump Config 16 Permeate Conductivity Tr 1 Pretreatment Config 17 Raw Water Conductivity Tr 2 Flush Valve Config 18 Cond TDS uSm PPM 3 Reserved 19 Imperial Units 4 Permeate Valve NC 20 Fee...

Page 76: ...System start via Modbus allowed 0 5 Errors Detected Errors address 0028 0029 0030 0031 32 bit unsigned Read only MSB 0028 0030 LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MSB 0029 0031 LSB 31 30 29 28 2...

Page 77: ...ge Resource Ended 28 13 Feed Pressure Sensor Error 29 14 Inlet Pressure Sensor Error 30 15 RO Pressure Sensor Error 31 6 Startup Errors address 0032 0033 32 bit unsigned Read only MSB 0032 LSB 15 14 1...

Page 78: ...0 C Before the beginning of us age the shelf life of the RO system is not more than 5 years from the date of manufacture if all storage conditions are kept 12 1 SHIPPING Make sure that The package doe...

Page 79: ...rs during shipment Damage or loss sustained through any natural or man made causes beyond the control of Aquaphor including but not limited to fire earthquake floods etc Damage or loss resulting from...

Page 80: ...80 14 ADDITIONAL MATERIALS...

Page 81: ...81...

Page 82: ...SS 1 W0005579 XV 02 Drainage valve BRASS PDHSV12B XV 04 Concentrate valve SS W0010075 XV 05 Flushing valve BRASS PDHSV12B ECT 01 Permeate conductivity sensor SS W0007314 ECT 02 Feed conductivity senso...

Page 83: ...83 REMARKS...

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