AquaLabo Supratec S200 WCS User Manual Download Page 1

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User Manual S200 WCS

Update August 2021

S200 WCS

User Manual

Summary of Contents for Supratec S200 WCS

Page 1: ...1 User Manual S200 WCS Update August 2021 S200 WCS User Manual ...

Page 2: ... with capital of 1 492 900 Euros SIRET Business registration number 499 665 230 00011 RCS Trade Corporate Register Créteil NAF Business subsector ID number 2651B Intra Community VAT FR 91 499665230 www aqualabo fr Hotline 33 0 5 62 75 95 70 E mail info aqualabo fr Website www aqualabo fr Subject to technical amendments Errors and omissions excepted ...

Page 3: ...ic symbol 13 4 2 2 General menu 14 4 2 3 Example of access to a sub menu selection of Temperature Compensation menu15 5 Installation 17 5 1 Assignment of terminals 17 5 1 1 Assignment of pins 17 6 Access and display 19 6 1 How to use menus 19 6 1 1 Codes 19 6 2 LCD display adjustments 19 6 2 1 Contrast adjustment 19 6 2 2 Adjusting the backlight 20 6 3 Flow graph bar display 20 6 4 pH sensor calib...

Page 4: ... 7 Dosing monitoring 28 6 8 Manual operation mode 29 6 8 1 Manual controller mode 29 6 8 2 Automatic controller mode 29 6 9 Time and date 29 6 10 Temperature compensation 30 6 10 1 Correction temperature sensor 30 6 11 Analog outputs 30 6 11 1 Assigning measured values 30 6 11 2 Current range 0 4mA 31 6 11 3 Setting the range 31 6 12 Switch on delay 31 6 13 Service 31 6 13 1 Device data 32 6 13 2 ...

Page 5: ...e and servicing 38 8 1 Cleaning and calibrating the probes 38 9 Alarm messages 39 9 1 List of error messages 39 10 MODBUS RTU 40 10 1 Shielding 40 10 2 Communication parameters 40 10 3 Used MODBUS functions 40 10 4 List of Modbus register S200 40 11 Sensor Actuator Bus MODBUS RTU 41 11 1 Shielding 41 11 2 Communication parameters 41 12 Annex 42 12 1 What to do in case of a power failure 42 12 2 Ba...

Page 6: ...ng This entry is used in the event of non compliance with functional or operating instructions or when the recommended procedures or misinterpretation of these instructions may damage the equipment Note This section is used to highlight key points 1 3 Warranty The manufacturer shall ensure the operational safety and reliability of the system when and only when the following conditions have been me...

Page 7: ...al If it is suspected that operating in total safety is no longer possible we recommend that you turn off the device and disable it to prevent any accidental operation Follow these instructions if the system shows visible signs of deterioration if the system is apparently no longer operational after an extended period of storage under poor conditions 1 6 Damage due to transport We carefully pack t...

Page 8: ...230V 160 mAT 117V Electrical properties of the contact relay Max direct current max start up current Rated voltage max switching voltage Max AC switching capability to direct current 6A 16A 250VAC 24VDC 6A 6A Operating temperature 20 to 50 C Permissible storage temperature 20 C to 65 C Permissible humidity Max 90 to 40 C non condensing Device dimensions 166 x 161 x 73 5 mm l x h x d Weight Approx ...

Page 9: ...V input resistance 5x1011 Ω Redox 1500 mV 1500 mV 1 mV input resistance 1x106 Ω Temperature 30 C 140 C 0 1 C PT100 Pt1000 switchable Current input 0 4 mA 20 mA 0 01 mA 50 Ω load Chlorine active 0 00 mg l 5 00 mg l 0 01 mg l Chlorine total 0 00 mg l 5 00 mg l 0 01 mg l Chlorine dioxide 0 00 mg l 5 00 mg l 0 01 mg l Ozone 0 000 mg l 1 000 mg l 0 001 mg l ...

Page 10: ... for controlling frequency metering pumps 3 relay outputs 2 digital inputs switching input or frequency input 2 electrically insulated ModBus RTU interfaces 2 electrically insulated 0 4 20mA outputs Up to 4 adjustable individual PI controls depending on the type of code Retroactive control via an additional 0 4 20 mA analog input Real time clock with backup battery Additional housing for sensors S...

Page 11: ...lectrode Measuring chamber Metal measuring electrode gold and reference Pt1000 Temperature sensor pH sensor special pH glass and reference Counter electrode Metal measuring electrode pH reference pH glass measure Flow Temperature Pt1000 Reference jumper ...

Page 12: ...ines of 20 characters each 2 Key Cursor control Numerical value increase 3 Key Choice confirmation Function change 4 Key Cursor control Numerical value decrease Choice of operating menu 5 Key Value backup Return to level 1 menu 6 Key Cancel input without saving Return to the home screen 6 1 5 4 3 2 200 ESC ...

Page 13: ...an switch to the operating level using the appropriate key This indicates that the command function switches from manual to automatic by pressing the key 4 2 1 2 Visualization Calibration Temp Compens Controller setting Manual mode Time date Basic settings Service Enter the code Grey area area of the menu not visible on the 4 line screen Note Grey area of the menu not visible on the 4 line screen ...

Page 14: ...e Service LCD Display This means that the selected sub menu is Service Service LCD Display This means that an additional sub menu has been selected 4 2 2 General menu From the main screen real time display of measurements the DOWN arrow gives access to the General menu The list of items accessible from the General menu is as follows Calibration Temp Compens Controller setting Manual mode Time date...

Page 15: ... the key to select the temperature compensation sub menu Temp Compens Manual Comp Default temp 25 0 C Use the key to switch the temperature compensation mode from automatic to manual If the temperature is compensated automatically Pt100 Pt1000 is used Temp Compens Automat Comp Default temp 25 0 C Use the key to select the settings input Temp Compens Automat Comp Default temp 25 0 C ...

Page 16: ... in input mode Use the arrow keys up or down to change the numeric value This indicates that the cursor key left arrow is used to complete the input and the value is saved Note The information entered can be canceled at any time by pressing the key The old value is retained ESC ...

Page 17: ...from your body before working on the equipment 5 1 Assignment of terminals Option SD 1 Eing 1 dig Eing 2 dig Eing Rel 1 Rel 2 Rel 3 10 11 12 13 1 2 20 21 22 23 24 25 80 81 82 83 84 85 L N PE 90 91 92 93 94 95 96 97 4 5 6 7 30 31 32 33 70 71 72 73 PE PE PE PE 2 RS485 1 RS485 2 Eing 3Eing Analog Ausg Digit Ausg Eing input Ausg output 5 1 1 Assignment of pins Function Terminals Description Power supp...

Page 18: ...als Description Modbus RS485 interface for connecting digital probes 12VDC power supply voltage 12 V DC max 200 mA 90 91 92 93 94 90 0 V 91 12 V 92 B communication 93 A communication 94 shielding Modbus RS485 interface for communication with the management system 95 96 97 95 B 96 A 97 shielding WARNING Risk of bodily injury Only qualified personnel is authorized to undertake the operations of sett...

Page 19: ...ed operation A Code A 00 all entries are locked except codes B C and D B Code B 15 user code C Code C 55 maintenance code D Code D NN code for factory service 6 2 LCD display adjustments 6 2 1 Contrast adjustment From the general menu SERVICE sub menu then display setting Contrast adjust Backlight The contrast level of the LCD display can be adjusted Note It may not be possible to adjust the contr...

Page 20: ...he fluctuations Users should set the flow so that the indicator bar is in the middle There s an indication of flow on the screen by small black block the flow should be between 40 120L h 3 5 black block So we need to adjust the flow in order to keep 3 5 black block shown on the screen If the flow indicator in the display of the S200 is in the middle then approx 60 l h of water will flow through th...

Page 21: ...Reference of pH electrode 202101SU Calibration Calibration pH Note The pH probe must be checked periodically A buffer solution is used for this If there are deviations exceeding 0 2 pH a calibration of the pH probe should be carried out Two different buffer solutions with a difference of at least 2 pH are required for the calibration pH 7 and pH 4 have become a standard for this for example 1 2 ...

Page 22: ...mmersed in the buffer solution 7 The buffer solution recognized by the S200 is indicated in the display Observe the display of the pH value until the value has stabilized 8 Press and hold the key Press in addition to activate the calibration of the pH probe 9 Rinse the probe with water and dry it with a soft paper towel 10 Immerse the probe in the second buffer solution pH 4 Note The probe must be...

Page 23: ...displayed in the status display in the start menu Note It is important for the calibration process that you ensure that the temperature compensation is set to the correct buffer solution temperature 6 4 1 3 Explanation zero point pH probe Physically the zero point of a new pH probe is 0 mV This value can vary by 25mV During operation the zero point changes in a positive or negative direction The z...

Page 24: ... to ensure that no moisture can penetrate into the plug in connection 3 Dry the Redox electrode with a soft paper towel before calibrating it 4 Select the menu Calibrate ORP as shown above 5 Immerse the probe in the buffer solution Note The probe must be immersed deep enough so that the diaphragm small round dot on the glass shaft is also immersed in the buffer solution 6 Observe the display of th...

Page 25: ...s displayed in the status display in the start menu 6 6 Calibration chlorine chlorine dioxide ozone valve Connection terminals Chlorine sensor Cable Function Connection Brown Measuring electrode Terminal 10 Red Counter electrode Terminal 13 Blue Pt 1000 Terminal 6 Black Pt 1000 Terminal 7 Reference of Special Metal electrode 204103SU Calibration Calibrate chlorine example chlorine Note The chlorin...

Page 26: ...iation is less than 0 10 mg l no calibration is required Note Do not carry out a calibration if the concentration is lower than 0 10 mg l 3 Press the key and select the input function If necessary adjust the value for the comparative measurement 4 Activate the calibration process by pressing the key and in addition Note The S200 recalculates the slope and the zero point deviation after each calibr...

Page 27: ...es can be carried out per day The start of the cleaning is controlled by the internal clock The first cleaning day will be carried out at 0 00 Note After a cleaning was carried out the measuring value is slightly higher due to the new polarization of the probe 6 7 Controller settings Controller setting pH contr Note This display is only an example Depending on the number of the used controllers th...

Page 28: ...xample Set point 7 00 pH Hysteresis 0 50 pH The hysteresis range of 0 50 pH is distributed evenly around the set point The controller turns on at 6 75 pH and off at 7 25 pH The difference corresponds to 0 50 pH hysteresis 6 7 5 Limit value max min With the threshold setting it is possible to monitor the maximum deviation of the actual value When reaching the set limits the alarm relay is activated...

Page 29: ...y e g relay analog output etc The control type preset for the controller is used for control e g pulse frequency or pulse interval The adjustable time Auto switch off means there will be a forced switch off after the set time has elapsed The set controlled variable is then set to 0 6 8 2 Automatic controller mode Manual mode When the controller is in the automatic mode the current controlled varia...

Page 30: ... connect different temperature sensors to the S200 You can choose between the Pt 100 and the Pt 1000 The zero point error of the Pt 100 Pt 1000 temperature sensor can be corrected by 5 C 6 11 Analog outputs The S200 measurement and control device allows an output of all measuring values as standard current signals 0 4 20mA to DIN IEC 60381 1 You can adjust the type of output here Basic settings An...

Page 31: ...og outputs Analog output 1 Set the beginning 0 4 mA and end 20mA of the analog output range 6 12 Switch on delay Basic settings Switch on delay In case of a power failure the control is delayed for the adjustable time Setting the delay to 0 minutes means that the delay time is deactivated 6 13 Service Service This menu provides all important data about your device For the setting of the LCD displa...

Page 32: ...ersion and the date of manufacture 6 13 2 Analog inputs The function of the analog inputs can be checked here 6 13 3 Delete data Factory settings In this menu item you can restore the factory settings reset 6 14 Languages Basic settings Language At present August 2015 the following languages are available German English French Other languages are in preparation ...

Page 33: ...k the wiring of the device against the wiring diagram 7 2 Basic device settings After switching on select the function Enter code Code Level 3 is required for the basic settings of the device After entry of the code select the function Basic settings 7 2 1 Parameters Reading assignment Select the function Select parameters Basic settings Depending on the device version order size up to six paramet...

Page 34: ...r is not to be used select No measurement Basic settings Select parameter Parameter 1 According to the number of selected parameters what is indicated in the display will be different for example two parameters pH and temperature 7 2 2 Controller reading assignment Depending on the degree of expansion up to four separate controllers can be assigned to the different readings Basic settings Control ...

Page 35: ...action is be determined with the setting Control direction For example Reduce means that the controller is running when the reading exceeds the adjusted set point As a result the reading is going down lower value 7 2 4 Assignment of the control output The output signal of the controller can be assigned to various actuators relays etc Basic settings Control param Setting control 1 The output signal...

Page 36: ...e and interval time are of equal length if the value is set to 10 sec In this case it would be 5 seconds A controlled variable of 0 means that there is no pulse A controlled variable of 100 means that there is no interval 7 2 7 Minimum pulse Basic settings Control param Setting control 1 The setting Minimum pulse determines the smallest pulse width for a pulse interval controller This is in partic...

Page 37: ...etting control 1 The complete setting of the controller is described in the chapter Controller settings 7 2 9 Calibration of probes Finally the connected probes are to be calibrated according to the calibration instructions Please continue reading under section 6 4 ...

Page 38: ...intain but should be checked and serviced by a trained technician at regular intervals Please contact us if you have any further questions regarding our measuring control and dosing system 8 1 Cleaning and calibrating the probes Depending on the water quality the probes must be cleaned at intervals of 1 to 6 months or earlier if required A recalibration is required depending on the type of probe W...

Page 39: ...Limit value controller 4 Upper or lower limit value of controller 4 has been exceeded fallen short of Alarm relay switches Check the measurement and control Dosing monitoring controller 1 Controller 1 has worked with 100 control value for a time exceeding the set dosing monitoring time Controller 1 is turned off and the alarm relay switches Check measurement and control confirm the error message b...

Page 40: ...rate 9600 bps Data bits 8 Start bits 1 Stop bits 1 Parity no 10 3 Used MODBUS functions The following MODBUS functions are used 04 0x04 Read Input Registers reading of max 40 register 06 0x06 Write Single Register writing 1 register 10 4 List of Modbus register S200 Register Description Unit Value range Position decimal point R W 0 Measuring value pH pH 200 1600 xx xx R 1 Measuring value ORP mV 15...

Page 41: ... 92 12V terminal 91 0V terminal 90 A max load of 200mA is allowed for the 12V power supply 11 1 Shielding The use of shielded cables offers a high protection against electromagnetic interference especially against high frequencies However the effectiveness of the shielding is dependent on a careful installation of the cable The shielding is placed near the ModBus master 11 2 Communication paramete...

Page 42: ...rating state Once the power is restored the device continues to work with all previous settings 12 2 Battery The S200 measuring and control device has a battery so that the internal clock keeps running if no voltage is connected The battery must be replaced if for example the time or date changes suddenly lithium CR 2032 View on board housing cover open ...

Page 43: ...tion temperature sensor Pt 100 or Pt 1000 7 10 Connection extension module Please refer to the module description for details about the assignment 11 12 13 20 12V Digital input 1 pulse input or switch input Contact closed controller stop 21 22 21 22 23 12V Digital input 2 pulse input or switch input 24 25 24 25 30 Analog output 1 0 4 20 mA load 500Ω 31 32 Analog output 2 0 4 20 mA load 500Ω 33 70 ...

Page 44: ...14 Hotline Aftersales Service contact details AQUALABO ZA de Bellevue 115 Rue Michel Marion 56850 CAUDAN FRANCE Hotline 33 0 4 11 71 97 41 ...

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