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Section 2c

 – INSTALLATION 

Cell and Manifold Installation 

Your Pool Pilot

®

 System is adaptable for use with either the 

PPC1, PPC3

,

 PPC4

 and PPC5

 cell.  All models come pre-assembled

with a Patented Automatic Flow Bypass Manifold Assembly.  The manifold must be located as the last accessory in the

 POOL 

RETURN LINE

 only.  For pool/spa combinations or special plumbing configurations, please contact the factory for assistance in 

locating the manifold. 

Standard Manifold Assembly (all models): 

CAUTION

: Do not mount the manifold upside down.

Maximum flow rate 100 gpm (22.6 m³/hr).  We recommend using a 2 lb spring bypass check valve for flow rates greater than 
100 gpm (22.6 m³/hr) and plumbing it parallel to the manifold.  For Pool-Spa combinations, the manifold assembly must be 
mounted in the Pool return line, so as to avoid over saturation of the spa when isolated.

  

To Pool Return 

*One set of 68mm x 2” metric adapters (#19059) included with European Systems.
For other plumbing configurations, please contact the factory for assistance. 

Verification of Flow Switch Protection: 

It is important to annually inspect and verify the safe and proper operation of the Tri-sensor’s Flow Switch protection device.  
Auto

p

ilot recommends following this procedure to verify that the flow switch is working as designed, which is to halt power

from being sent to the cell in the presence of insufficient flow.  A defective Flow Switch can cause serious equipment damage. 
Using a small plastic wrap (saran wrap, food wrap or zip lock bag), block off flow to the upper portion of the manifold by 
wrapping the strainer screen with the plastic wrap and placing it back in the union and tightening.  Operating the system on 
with this blockage should detect a FLOW obstruction, turning the FLOW-OK light off and activating a single red SERVICE 
flashing light.  Once this protection feature has been verified, remove the plastic wrap, replace the strainer screen and resume 
operation.  Turn the output dial to OFF and contact the factory if the flow switch protection does not activate properly. 

Plastic Wrap 

CLEAN UNION 

SCREEN 

REGULARLY

Summary of Contents for ST-220

Page 1: ...d Spa Purification System Pool Pilot Soft Touch by AquaCal AutoPilot Inc Owners Manual Installation and Operation For Indoor or Outdoor use IMPORTANT Read This Manual Before Installing Operating 18500...

Page 2: ...el Number ST 220 Serial Number ____________________________ Cell Pool Pilot Cell Model Number _ Serial Number ____________________________ Factory Direct Customer Assistance 1 727 823 5642 FAX 1 877 4...

Page 3: ...Maintain water chemistry in accordance with manufacturer s instructions 6 WARNING PERSONAL SAFETY HAZARD To reduce the risk of injury do not permit children to use this product unless they are closel...

Page 4: ...Tri sensor Connections ORP Connections 2c Cell and Manifold Installation 6 Verification of Flow Switch Protection 6 Section 3 OPERATION 3a Key Features Control Panel 7 3b Pool Water Preparation 8 Salt...

Page 5: ...tures above 55 F 13 C are satisfactory to prevent abusive conditions for the cell to operate See page 10 for instructions to remove and inspect the Tri sensor assembly holes to tighten the screws RATI...

Page 6: ...ach to the 2 Banana Jacks on the bottom of the Control Box Polarity does not matter The other end of the cell cord has a three position plug that connects to the cell in any direction For the PPC1 and...

Page 7: ...r other plumbing configurations please contact the factory for assistance Verification of Flow Switch Protection It is important to annually inspect and verify the safe and proper operation of the Tri...

Page 8: ...self cleaning cycle can control change the setting to SHORT For optimum water chemistry balance according to the Saturation Index see page 9 you can change the REVERSING cycle to LONG Pressing the set...

Page 9: ...salt you use contain a minimum purity of 99 Sodium Chloride NaCl NOTE Do not use Rock Salt due to its high levels of impurities TEST YOUR WATER FOR SALT LEVEL FIRST with the provided salt test strips...

Page 10: ...vels Maintain and balance only as needed CYANURIC ACID STABILIZER CONDITIONER This chemical goes by either trade name and allows the chlorine residual to last longer by protecting it from the UV degra...

Page 11: ...activate the flow switch As the water flow closes the paddle a magnet activates a micro switch to verify proper flow The Salt sensor protects against low salt levels and the temperature sensor protec...

Page 12: ...ed with a mixture of one 1 part Muriatic Acid into four 4 parts water Mix the solution in a container high enough to cover the Cell blades Remove the Cell cord and immerse the Cell so that the blades...

Page 13: ...ION COMPLETE 19070 Union O Ring 19070 0 Union O Ring 19070 0 Cell s PPC1 PPC3 PPC4 PPC5 1 5 Half union 312 C 2 Slip Union 312 B 2 Slip Union 312 B 1 5 Half Union 312 C 38 mm 51 mm 51 mm 38 mm Nut only...

Page 14: ...the Cell B See Section 2 above C Cell Power selection not matched to the Cell installed C Follow the SETUP procedures to match the cell see page 7 5 White Flakes in the Water A This occurs when exces...

Page 15: ...se of salt the top light is not used the next to the top flashes the 1000 s digit and the third light flashes the 100 s digit in ppm Example 2 flashes pause 8 flashes pause Read 2 800 PPM 2 The second...

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