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7

Used and maintained properly, your chlorine generator will provide year-upon-year of safe and economical
service. However, as with any mechanical or electrical device, to get the most from your equipment— while
insuring personal safety for you and others—certain operational and maintenance factors must be observed.

Likewise, excepting a few minor owner-capable maintenance items (explained later in this manual), repair
and service of your chlorinator must be performed only by experienced service personnel. Should you, the
owner, suspect your chlorine generator is not performing properly, by referring to the section in this manual
entitled: "Troubleshooting," you will be able to determine if a call for service is required. Your installer can
be one source of service, or AquaCal AutoPilot Customer Support personnel stand ready to assist you at:
(800) 786-7751. For questions concerning installation, operation, service and upkeep, please contact your
installer or AquaCal AutoPilot Customer Support. Warranties may be voided if the chlorinator has been installed,
operated, maintained, or repaired improperly.

In addition to voiding the manufacturer’s warranty... unapproved installation methods, modifications, poor
or incorrect maintenance, service by unqualified personnel, or improper use of the chlorinator may result
in personal injury and/or property damage. For personal safety, and to avoid damage to equipment, follow
all safety instructions displayed on the equipment and within this manual.

SAFETY INFORMATION

Throughout this manual the following two safety signals are placed where particular attention is required.
Please note "WARNING" relates to personal safety, while "CAUTION" signals promote avoiding damage
to equipment.

Safety Signals

Safety Information Main Table

A “warning” signal appears in this manual where special attention is required for personal safety.
(Specific instructions will appear in this box.)

Failure to heed the following may result in permanent injury
or death.

WARNING !

A “caution” signal appears in this manual where special care is required to avoid equipment damage.
(Specific instructions will appear in this box.)

Failure to heed the following may result in equipment
damage.

CAUTION !

Failure to heed the following may result in permanent injury
or death.

WARNING !

RISK OF ELECTRICAL SHOCK - A bonding lug has been provided on the outside of the Control
Unit. This lug permits the connection of a No. 8 AWG (8.4mm

2

) solid copper-bonding conductor

(No. 6  AWG in Canada). Make this connection between the Control Unit and all other electrical
equipment and exposed metal within 5-feet (1.5m) of the Control Unit. All field-installed metal com-
ponents (such as rails, ladders, drains, etc.) within 10-feet of the pool, spa, or hot tub, must be
bonded to the equipment grounding bus using copper conductors not smaller than No. 8-AWG
(8.4mm

2

) (No. 6  AWG in Canada).

CHLORINATOR CONTAINS NO OWNER-REPAIRABLE COMPONENTS - Repairs must not be at-
tempted by untrained and/or unqualified individuals. If service is deemed necessary, contact install-
ing dealer or AquaCal AutoPilot Customer Support at: (800) 786-7751.

Failure to heed the following may result  in permanent injury
or death.

WARNING !

Summary of Contents for Pool Pilot Cubby Digital

Page 1: ...Salt Chlorine Generator IMPORTANT Swimming Pool Spa Purification System Read This Manual Before Installing or Operating Installation and Operation This manual covers the installation and oper ation o...

Page 2: ...2...

Page 3: ...ented Temperature Compensation 12 Two Available Options for Water Manifolds Assemblies 12 Get the Most from Your Purchase 12 INSTALLER TABLE OF CONTENTS 14 REFERENCE SECTION 33 SaltAddition Chart 33 B...

Page 4: ...4 SECTION SYMBOLS Troubleshooting Maintenance Reference Tables Installation Programming Setup Installation Specifications Owner Operator Quick Start Contact the Factory...

Page 5: ...n contact lens solutions means no salty taste to the water No more odors from harsh chlorine products and never again carry chlo rine jugs or buckets in your car or worry about storage And no longer e...

Page 6: ...ystem will handle your call Please be sure to leave your name a complete address and your telephone number You may also reach us by email at AutoPilotTechSupport teamhorner com Or if you prefer you ma...

Page 7: ...SAFETY INFORMATION Throughout this manual the following two safety signals are placed where particular attention is required Please note WARNING relates to personal safety while CAUTION signals promot...

Page 8: ...in this manual Failure to heed the following may result in permanent injury or death WARNING The AquaCal AutoPilot chlorinator is equipped with an electronic flow switch that automatically turns the...

Page 9: ...26 The MENU button is pressed to obtain access to the Owner Options Menu Please Note This section assumes the installer has already programmed the system for specific site parameters has established p...

Page 10: ...Boost Press and hold BOOST for 8 seconds 72 Hour Boost Press BOOST a second time Deactivate Boost Menu and Select Button Allows access to the Test Setup Owner Option Maintenance and Installer menus Th...

Page 11: ...age 6 of this manual Water Balance Chemistry Recommendations Winterizing Freeze Protection Extended Shut Down Important Information Critical to the Survival of Your Pool Pilot Follows In areas where f...

Page 12: ...ockout and may not allow purifier adjustments up to 100 This feature prevents the controller from over driving the cell under colder temperatures thus preventing premature cell wear At 55 F 13 C or co...

Page 13: ...Digital Chlorine Generators equipped with the following Cell Manifold as semblies sold separately Part Numbers 94105 75082 Models 75080 and 75081 Salt Chlorine Generator Swimming Pool Spa Purificatio...

Page 14: ...Automatic Flow Bypass Manifold Assembly 94105 19 Installation Steps 20 Plumbing Requirements 20 Plumbing the Manifold Assembly 20 For flow rates within the normal range 20 For flow rates greater than...

Page 15: ...0 Audible Alarm 30 Basic Operational Programming 30 Adjusting the Purifier Output 30 Boost or Super Boost 30 Control Options 31 Purifier Mode 31 Test Pool Pilot 32 REFERENCE SECTION 33 Salt Addition C...

Page 16: ...iew Setup page 27 and record the information displayed have the following information available prior to contacting AquaCal AutoPilot Customer Support Current Measured Salt Level Software SW Versions...

Page 17: ...g the installation verify the following items have been included with the Control Center What is NOT included with Control Center Power service electrical wire liquid tight nonmetallic flex conduit A...

Page 18: ...ld s four key components are the Strainer Screen Tri Sensor SuperCell and Bypass Flow Valve The Strainer Screen prevents debris in the water from entering the Tri Sensor or SuperCell and requires peri...

Page 19: ...Bypass Manifold Assembly 94105 Circuit Breaker Timer Pump Filter Cell Tri Sensor Water Flow Water Flow NOTE BROKEN LINES REPRESENT ELECTRICAL SUPPLY POWER SOURCE OPTIONS BREAKER TIMER WARNING MANIFOLD...

Page 20: ...assembly must be installed in a vertical orientation as illustrated in the diagram on previous page This orientation prevents hazardous gas buildup in the system should the flow switch should fail to...

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