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20

Installation Steps:

Details on each step of the installation process are presented on the following pages:

1. Plumbing the Manifold Assembly (see below)

2. Mounting the Control Unit (page-21)

3. Electrical Requirements & Connections (pages 21-22-23)

a. Grounding and bonding

b. Line (high) voltage wiring (Pool Pilot Digital to an external timer or controller)

c. Low voltage wiring

SuperCell cable

Tri-sensor cable

4. Preparing the Water (pages-24 & 25)

5. Programming and Setup for Site Parameters.  (pages 26-32)

Note: Insure flow rates for two-speed pump can provide sufficient flow at low speed.

Plumbing the Manifold Assembly:

STEP-1:  Select the location for installing the manifold:

„

It is recommended the manifold be installed prior to installation of the Control Unit. The Control Unit
must be installed close enough to the Manifold Assembly to allow the Tri-Sensor and SuperCell cables
sufficient slack to enable component service and maintenance. The cables are 12’ long.

„

If using the Bypass Manifold/Cell (# 94105), the assembly must be installed in a vertical orientation as
illustrated in the diagram on previous page. This orientation prevents hazardous gas buildup in the system,
should the flow switch should fail to detect insufficient flow. WARNING! Place manifold vertical ONLY.

„

The direction of the water flow through the manifold must be as indicated for the system to operate properly.

„

For a Pool/Spa combination, the manifold must be located as the last component in the POOL RETURN
LINE (to avoid over-sanitization of the spa).

Flow Rates Within Normal Range:

„

The manifold can be directly plumbed into the system (as shown in the diagrams on the prior page).

„

If the flow rate for the system is less than 20-gpm (76 L/m), a larger pump must be installed (or steps
taken to improve flow rate).

Plumbing Requirements:

The Manifold Assembly is 2" Schedule 40 PVC, and is typically plumbed into the pool return line; and, if
applicable, after the heater and spa return diverter valve.

INSTALLATION 

(CONTINUED)

Flow Rates Exceeding 100-gpm (379 L/m)

T

O

 P

OOL

R

ETURN

F

ROM

P

UMP

 &

F

ILTER

# 75082

 

 

 5-

LB

 

SPRING

 

BYPASS

 

CHECK

VALVE

 

MUST

 

BE

 

PLUMBED

 

IN

PARALLEL

 

WITH

 

THE

 

MANIFOLD

.

F

ROM

P

UMP

 &

F

ILTER

T

O

 P

OOL

R

ETURN

# 94105

 

 

WARNING!

MANIFOLD

 

VERTICAL

 

ONLY

Summary of Contents for Pool Pilot Cubby Digital

Page 1: ...Salt Chlorine Generator IMPORTANT Swimming Pool Spa Purification System Read This Manual Before Installing or Operating Installation and Operation This manual covers the installation and oper ation o...

Page 2: ...2...

Page 3: ...ented Temperature Compensation 12 Two Available Options for Water Manifolds Assemblies 12 Get the Most from Your Purchase 12 INSTALLER TABLE OF CONTENTS 14 REFERENCE SECTION 33 SaltAddition Chart 33 B...

Page 4: ...4 SECTION SYMBOLS Troubleshooting Maintenance Reference Tables Installation Programming Setup Installation Specifications Owner Operator Quick Start Contact the Factory...

Page 5: ...n contact lens solutions means no salty taste to the water No more odors from harsh chlorine products and never again carry chlo rine jugs or buckets in your car or worry about storage And no longer e...

Page 6: ...ystem will handle your call Please be sure to leave your name a complete address and your telephone number You may also reach us by email at AutoPilotTechSupport teamhorner com Or if you prefer you ma...

Page 7: ...SAFETY INFORMATION Throughout this manual the following two safety signals are placed where particular attention is required Please note WARNING relates to personal safety while CAUTION signals promot...

Page 8: ...in this manual Failure to heed the following may result in permanent injury or death WARNING The AquaCal AutoPilot chlorinator is equipped with an electronic flow switch that automatically turns the...

Page 9: ...26 The MENU button is pressed to obtain access to the Owner Options Menu Please Note This section assumes the installer has already programmed the system for specific site parameters has established p...

Page 10: ...Boost Press and hold BOOST for 8 seconds 72 Hour Boost Press BOOST a second time Deactivate Boost Menu and Select Button Allows access to the Test Setup Owner Option Maintenance and Installer menus Th...

Page 11: ...age 6 of this manual Water Balance Chemistry Recommendations Winterizing Freeze Protection Extended Shut Down Important Information Critical to the Survival of Your Pool Pilot Follows In areas where f...

Page 12: ...ockout and may not allow purifier adjustments up to 100 This feature prevents the controller from over driving the cell under colder temperatures thus preventing premature cell wear At 55 F 13 C or co...

Page 13: ...Digital Chlorine Generators equipped with the following Cell Manifold as semblies sold separately Part Numbers 94105 75082 Models 75080 and 75081 Salt Chlorine Generator Swimming Pool Spa Purificatio...

Page 14: ...Automatic Flow Bypass Manifold Assembly 94105 19 Installation Steps 20 Plumbing Requirements 20 Plumbing the Manifold Assembly 20 For flow rates within the normal range 20 For flow rates greater than...

Page 15: ...0 Audible Alarm 30 Basic Operational Programming 30 Adjusting the Purifier Output 30 Boost or Super Boost 30 Control Options 31 Purifier Mode 31 Test Pool Pilot 32 REFERENCE SECTION 33 Salt Addition C...

Page 16: ...iew Setup page 27 and record the information displayed have the following information available prior to contacting AquaCal AutoPilot Customer Support Current Measured Salt Level Software SW Versions...

Page 17: ...g the installation verify the following items have been included with the Control Center What is NOT included with Control Center Power service electrical wire liquid tight nonmetallic flex conduit A...

Page 18: ...ld s four key components are the Strainer Screen Tri Sensor SuperCell and Bypass Flow Valve The Strainer Screen prevents debris in the water from entering the Tri Sensor or SuperCell and requires peri...

Page 19: ...Bypass Manifold Assembly 94105 Circuit Breaker Timer Pump Filter Cell Tri Sensor Water Flow Water Flow NOTE BROKEN LINES REPRESENT ELECTRICAL SUPPLY POWER SOURCE OPTIONS BREAKER TIMER WARNING MANIFOLD...

Page 20: ...assembly must be installed in a vertical orientation as illustrated in the diagram on previous page This orientation prevents hazardous gas buildup in the system should the flow switch should fail to...

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