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HC150 / HC101

 

 

WARRANTY

 

 
Solenoid driven dosing pump  

 

ENGLISH

 

 

ADSP9500090 

Rev. 3.1 del 05/10/2020 

18 

 

 

5 Chemical Compatibility Table 

 

Dosing pumps are widely used for dosing chemical products. It is important to select the most suitable material for 
the liquid to be dosed. The CHEMICAL COMPATIBILITY TABLE is a precious aid to that end. 
The following Table must be used as an indicative instrument. Modifications in the transported fluid composition or 
particular service conditions can reduce the resistance of the materials. 

 

 

Product 

Formula 

Ceram.  PVDF 

PP  PVC 

Hastel.  PTFE    FPM 

(Viton) 

EPDM 
(Dutral) 

NBR 

PE 

Acetic  Acid, Max 75% 

CH3COOH 

2 

1 

1 

1 

1 

1 

3 

1 

3 

1 

Concentrated 
hydrochloric acid 

HCl 

1 

1 

1 

1 

1 

1 

1 

3 

3 

1 

Hydrofluoric acid 40% 

H2F2 

3 

1 

1 

2 

2 

1 

1 

3 

3 

1 

Phosphoric acid, 50% 

H3PO4 

1 

1 

1 

1 

1 

1 

1 

1 

3 

1 

Nitric acid, 65% 

HNO3 

1 

1 

2 

3 

1 

1 

1 

3 

3 

2 

Sulphuric acid 85% 

H2SO4 

1 

1 

1 

1 

1 

1 

1 

3 

3 

1 

Sulphuric acid 98.5% 

H2SO4 

1 

1 

3 

3 

1 

1 

1 

3 

3 

3 

Amines 

R-NH2 

1 

2 

1 

3 

1 

1 

3 

2 

3 

1 

Sodium bisulphite 

NaHSO3 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Sodium carbonate (Soda)  Na2CO3 

2 

1 

1 

1 

1 

1 

2 

1 

1 

1 

Iron chloride 

FeCl3 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Calcium hydroxide 

Ca(OH)2 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Sodium hydroxide 
(Caustic soda) 

NaOH 

2 

1 

1 

1 

1 

1 

2 

1 

2 

1 

Calcium hypochlorite  

Ca(OH)2 

1 

1 

1 

1 

1 

1 

1 

1 

3 

1 

Sodium hypochlorite, 
12.5% 

NaOCl  + 
NaCl 

1 

1 

2 

1 

1 

1 

1 

1 

2 

2 

Potassium permanganate 
10% 

KMnO4 

1 

1 

1 

1 

1 

1 

1 

1 

3 

1 

Hydrogen peroxide, 30% 

H2O2 

1 

1 

1 

1 

1 

1 

1 

2 

3 

1 

Aluminium  sulphate 

Al2(SO4)3 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Copper  sulphate 

CuSO4 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Component  with excellent resistance 

-1-  

Component with fair resistance 

 

-2-  

Non-resistant component    

 

-3- 

 
Construction  materials of pump and accessories 
 
Polyvinyldene fluoride (PVDF) 

Pump body, valves, fittings, tubes  

Polypropylene (PP) 

Pump body, valves, fittings  

 
PVC 

Pump body 

Hastelloy  C-276 (Hastelloy) 

Injection valve spring 

Polytetrafluoroethylene (PTFE) 

Diaphragm    

Polyethylene (PE) 

Tubes 

 

Summary of Contents for HC101 1

Page 1: ...ADSP9500090 Rev 3 1 del 05 10 2020 1 PUMPS SERIES HC150 HC101 ...

Page 2: ...HC150 HC101 INTRODUCTION Analog solenoid driven dosing pump ENGLISH ADSP9500090 Rev 3 1 del 05 10 2020 2 ...

Page 3: ...on 9 3 PROGRAMMING THE PUMPS 10 3 1 HC150 HC101 costant 10 3 1 1 Scale change procedure 10 3 1 2 Meaning of two colour LED 10 3 2 HC150 HC101 mA 11 3 2 1 Meaning of two colour LED 11 3 2 2 Scale change procedure 12 3 2 3 How to change the operating mode 12 3 3 HC150 HC101 PI 13 3 3 1 Interval scale change procedure 13 3 3 2 Meaning of two colour LED 14 3 3 3 How to change the operating mode 14 3 3...

Page 4: ... and all of its parts In case of irregularities promptly notify qualified personnel before performing any operations This manual must be stored carefully for future consultation Before installing the pump make sure that the details provided on the adhesive plate attached to the pump correspond to those of the electrical system Do not handle the equipment with wet hands or feet Do not leave the equ...

Page 5: ...g the regulating knob it is possible to set the dosage frequency and therefore the flow The pump is equipped with two regulating scales so that you always have an exact dosage for any requirement 0 100 and 0 20 HC150 HC101 mA The pump can operate in constant mode or in proportional current mode mA In constant mode it operates like model HC150 costant whereas in proportional mode mA the number of i...

Page 6: ...2012 19 UE direttive RoHs e WEEE 1 5 Technical features General Power supply 230VAC 15 50 60Hz Average absorption at the maximum frequency of operation 16 W Maximum frequency of operation HC150 120 BPM mod 1 and 2 150 BPM mod 3 Maximum frequency of operation HC101 120 BPM mod 1 150 BPM mod 2 e 3 180 BPM mod 4 75 BPM mod 5 Level input Connection through a black BNC connector Voltage free contact NP...

Page 7: ...sories included When you purchase the pump it includes everything required for correct installation specifically Suction filter 1 pc Injection valve 1 pc 4 x 6 polyethylene delivery tube 2 m PVC Crystal suction tube 2m PVC Crystal tube to insert into the purge 2 m Wall mounting bracket 1 pc Dowels and screws 2 3 Electrical connections 2 3 1 Power supply The pump is supplied as standard with a thre...

Page 8: ...pulse input is suitable for Relè input without voltage Digital input Type NPN with maximum voltage 1 V the polarity must be respected 3 4 2 3 4 Current signal only for model mA HC150 Connect the red BNC connector to the corresponding connector located at the bottom of the pump Whereas for the connection on the instrument you must beware of the polarity as shown in the figure below HC101 connector ...

Page 9: ...ivery top part of the pump head repeating the operation as described above See figure 3 Purge Connect one end of the tube for manual purge PVC crystal to the hose connection located on the bottom right of the pump head while the other end goes inside the liquid draught tank See figure 4 INSTRUCTIONS FOR PRIMING To prime the pump in case of excessive counter pressure in delivery turn the knob locat...

Page 10: ...e regulating knob to the minimum 0 fully rotated counter clockwise The frequency of the flashing LED green indicates the scale that is currently in use quick flashing 0 100 slow flashing 0 20 Turn the regulating knob to the maximum position fully rotated clockwise immediately followed by within 2 seconds bringing the timer back to the minimum position 2 seconds The frequency of the flashing LED ha...

Page 11: ...ting instrument that is capable of providing a current signal between 4 20mA ex pH metres redox meters residual chlorine meters conductivity meters etc This signal must be applied to a cable with a BNC red pump connector being careful of the polarity Centre wire positive Sheath negative 3 2 1 Meaning of two colour LED The colour of the LED immediately indicates the type of proportional pump operat...

Page 12: ... clockwise immediately followed by within 2 seconds bringing the timer back to the minimum position 2 seconds The frequency of the flashing LED has now been changed to indicate the change in regulating scale repeat again if necessary 3 2 3 How to change the operating mode With the proportional pumps it is possible to switch the operating mode from proportional to constant and vice versa following ...

Page 13: ...n setting the N parameter remember that in division when the knob is at its maximum it corresponds to the lowest N value of the selected interval 3 3 1 Interval scale change procedure The following procedure allows you to switch from one interval scale to the other To perform this operation it is advisable to use a medium flat tip screwdriver Turn the regulating knob to the minimum 0 fully rotated...

Page 14: ...0 OFF Signals the interval scale 1 flash 0 100 2 flashes 101 200 3 flashes 201 300 4 flashes 301 400 5 flashes 401 500 6 flashes 501 600 7 flashes 601 700 8 flashes 701 800 9 flashes 801 900 10 flashes 901 1000 Green Flashing 0 OFF Signals interval scale 1 flash 0 10 1xN Red Steady Different from 0 OFF level alarm Red Flashing Different from 0 OFF temperature alarm 3 3 3 How to change the operatin...

Page 15: ...d in m3 H 3 3 5 How to set the N parameter in 1 N mode To identify the value of N position of the knob proceed as follows N number to set on the HC150 PI pump pul L pulses per litre provided by the counter cc quantity of product dosed per single injection expressed in cc of the pump PPM quantity of product to dose gr m3 K concentration of the chemical product to dose pure product K 1 If in the cal...

Page 16: ...natively it is possible to wash the pump beforehand by running it for at least 30 minutes with the foot strainer immersed in water before leaving the pump to rest for a long period of time 4 3 How to intervene Before performing any type of intervention consult the safety technical data sheets of the chemical product to be dosed and proceed as follows 1 Turn off the pump 2 immerse the foot strainer...

Page 17: ...he pump is not in temperature alarm or level alarm Solution for all PI models in proportional mode 1 Make sure the connection between contactor and pump is set up correctly 2 Make sure the contactor emits pulses 3 Make sure the pump is in perfect running order following the procedure below Select the interval scale 1 100 Set the regulating knob to max fully rotate clockwise Disconnect the contacto...

Page 18: ... Sulphuric acid 85 H2SO4 1 1 1 1 1 1 1 3 3 1 Sulphuric acid 98 5 H2SO4 1 1 3 3 1 1 1 3 3 3 Amines R NH2 1 2 1 3 1 1 3 2 3 1 Sodium bisulphite NaHSO3 1 1 1 1 1 1 1 1 1 1 Sodium carbonate Soda Na2CO3 2 1 1 1 1 1 2 1 1 1 Iron chloride FeCl3 1 1 1 1 1 1 1 1 1 1 Calcium hydroxide Ca OH 2 1 1 1 1 1 1 1 1 1 1 Sodium hydroxide Caustic soda NaOH 2 1 1 1 1 1 2 1 2 1 Calcium hypochlorite Ca OH 2 1 1 1 1 1 1 ...

Page 19: ...orised representative believe present factory or material defects free of charge or to carry out the repair directly or through authorised workshops The producer is nevertheless excluded from any other responsibility and obligation regarding other expenses direct or indirect damage and losses deriving from the use or from the impossibility either total or partial to use the pumps Any repairs or re...

Page 20: ...ADSP9500090 Rev 3 1 del 05 10 2020 20 8 Dimensioni Dimensions FIG 1 SERIE HC150 A MURO WALL MOUNTING FIG 2 SERIE HC150 CON BASE BASE MOUNTING ...

Page 21: ...ADSP9500090 Rev 3 1 del 05 10 2020 21 ...

Page 22: ...ADSP9500090 Rev 3 1 del 05 10 2020 22 FIG 2A SERIE HC101 CON BASE BASE MOUNTING ...

Page 23: ...SP9500090 Rev 3 1 del 05 10 2020 23 FIG 3 COLLEGAMENTI TUBI SUL CORPO POMPA PUMP HEAD CONNECTIONS FIG 4 SPURGO MANUALE MANUAL PURGE FIG 5 COLLEGAMENTO SONDA DI LIVELLO LOW LEVEL PROBE CONNECTION OPTIONAL ...

Page 24: ...ADSP9500090 Rev 3 1 del 05 10 2020 24 9 Esploso Exploded view Fig 6 HC150 Esploso Exploded view ...

Page 25: ...12 OR12 OR2475 BS048 1 13 ADSP9500070 CAVO ALIMENTAZIONE PER HC150 1 14 ADSP9500010 CONNETTORE BNC FEMMINA CABLATO L 80mm PER HC150 2 15 ADSP6000948 PROTEZIONE BNC FEMMINA DA PANNELLO 2 16 ADSP6020221 STAFFA HC100 HC897 HC997 PP NERO 1 17 ADSP9500085 SCHEDA ELETTRONICA HC150 costante mod 1 e 2 1 ADSP9500082 SCHEDA ELETTRONICA HC150 costante mod 3 1 ADSP9500084 SCHEDA ELETTRONICA HC150 PI mod 1 e 2...

Page 26: ...Y CABLE FOR HC150 1 14 ADSP9500010 FEMALE CABLED BNC CONNECTOR L 80mm FOR HC150 2 15 ADSP6000948 FEMALE PANEL BNC PROTECTION 2 16 ADSP6020221 BLACK HC100 HC897 HC997 PP BRACKET 1 17 ADSP9500085 ELECTRONIC BOARD HC150 costante mod 1 and 2 1 ADSP9500082 ELECTRONIC BOARD HC150 costante mod 3 1 ADSP9500084 ELECTRONIC BOARD HC150 PI mod 1 and 2 1 ADSP9500081 ELECTRONIC BOARD HC150 PI mod 3 1 ADSP950008...

Page 27: ...ADSP9500090 Rev 3 1 del 05 10 2020 27 Fig 6A HC101 Esploso Exploded view ...

Page 28: ...ASPARENTE DI PROTEZIONE PER INTERRUTTORE ON OFF 1 16 ADSP9300004 MANOPOLA REGOLAZIONE HC897 PER TRIMMER PT10 PP NERA 1 17 ADSP5007104 OR RIF 2012 VITON NERO 1 18 ADSP6020011 CAVO ALIMENTAZIONE S SPINA METRI 3 H05VV F 3X0 75 1 19 ADSP6000424 PRESSACAVO PASSO PG7 1900 07 NERO 1 20 ADSP6000626 DADO PG7 NERO CH17 1 21 ADSP6000292 CONNETTORE BNC FEMMINA CONN CRIMP 2 54 L160 R N CABLATO PER SIMPOOL 1 22...

Page 29: ...00686 PROTECTIVE COVER FOR ON OFF SWITCH 1 16 ADSP9300004 KNOB ADJUSTMENT HC897 FOR TRIMMER PT10 PP BLACK 1 17 ADSP5007104 OR RIF 2012 VITON BLACK 1 18 ADSP6020011 POWER CABLE WITHOUT PLUG METER 3 H05VV F 3X0 75 1 19 ADSP6000424 GLAND PG7 1900 07 BLACK 1 20 ADSP6000626 NUT PG7 BLACK CH17 1 21 ADSP6000292 FEMALE BNC CONNECTOR CONN CRIMP 2 54 L160 R N CABLED FOR SIMPOOL 1 22 ADSP9500230 SKD HC101 23...

Page 30: ...ADSP9500090 Rev 3 1 del 05 10 2020 30 Fig 7 Corpo pompa e valvole a sfera Pump head and ball valves ...

Page 31: ...007203 OR RIF 2021 VITON NERO 5 ADSP5007207 OR RIF 2021 DUTRAL NERO 5 16 ADSP9000008P ASTUCCIO SFERE VALVOLA ASPIRAZIONE HC897 PVDF 1 ADSP9000008 ASTUCCIO SFERE VALVOLA ASPIRAZIONE HC897 PP 1 17 ADSP5007201 OR RIF 3043 VITON NERO 2 ADSP5007208 OR RIF 3043 DUTRAL NERO 2 18 ADSP9000011P SEDE SFERA D 6 35 VALVOLA HC897 PVDF 2 ADSP9000011 SEDE SFERA D 6 35 VALVOLA HC897 PP 2 19 ADSP9000014P ATTACCO TU...

Page 32: ...LL D 6 35 1 4 PTFE CLASS 1 4 15 ADSP5007203 OR RIF 2021 VITON BLACK 5 ADSP5007207 OR RIF 2021 DUTRAL BLACK 5 16 ADSP9000008P SUCTION BALL VALVE CASE HC897 PVDF 1 ADSP9000008 SUCTION BALL VALVE CASE HC897 PP 1 17 ADSP5007201 OR RIF 3043 VITON BLACK 2 ADSP5007208 OR RIF 3043 DUTRAL BLACK 2 18 ADSP9000011P BALL SEAT D 6 35 VALVE HC897 PVDF 2 ADSP9000011 BALL SEAT D 6 35 VALVE HC897 PP 2 19 ADSP900001...

Page 33: ... by lak to return electrical and electronic devices at the end of their service lives to the public collecting points set up for this purpose Detalis to this are defined by the national law of the respective country This symbol on the product the instruction manual or the package indicates that the product is subject to these regulations By recycling reusing the material or other forms of utilisin...

Page 34: ...ADSP9500090 Rev 3 1 del 05 10 2020 34 PUMPS SERIES HC150 ...

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