APV TORQTURN RP Series Installation, Operation & Maintenance Manual Download Page 10

ACTUATORS - RP SERIES 

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

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b. Different pneumatic actuators have different air inlet sizes from 3/8” to 2” NPT. Using a smaller size 

piping (or reduce orifice valves, solenoids, etc.) will reduce opening speeds. 

Table 1 - Air Inlet sizes

c. To ensure quick operation of the actuator, do not use a smaller tube or fitting size than the inlet size 

provided. Also valves with reduced orifices will reduce air flow.

d. Operating media is filtered dry air, if dew point is over -15°C use a dryer.

4.2 OPERATION

4.2.1 Auto-Operation on/off

On/off operation for pneumatic & hydraulic actuated valve:
A)  The valve is open when solenoid valve is energised (fail close type)
B)  The valve is close when solenoid valve is de-energised (fail close type)
C)  The valve is close when solenoid valve is energised (fail open type)
D)  The valve is open when solenoid valve is de-energised (fail open type)

4.2.2 Modulating-Control Operation

Modulating control pneumatic & hydraulic actuated control valve:
a) Input 4~20mA electric signals to the electro-pneumatic positioner, valve’s open degree is 

proportionally regulated in 0°~90° stroke through different current size the positioner achieves.

b) Input 0.02~0.1MPa air signals to the pneumatic-pneumatic positioner, valve’s open degree is 

proportionally regulated on 0‚~90° stroke through different air pressures the positioner supplies.

4.3 MANUAL OVER-RIDE OPERATION

Declutchable Worm Gear Manual Over-ride - DA Actuators 
Double acting actuators are optionally available with a 
declutchable worm gear manual over-ride (refer Figure 1 & 2). 
Manual operating steps: firstly open the equalising valve on the 
pneumatic actuator, draw out the pull pin of the gear operator 
with one hand, simultaneously, use another hand to  
turn the clutch lever counter clockwise, until the worm and the 
worm gear engages, then release the pull pin. After the pin has 
returned into the eccentric sleeve, you can then operate the 
valve manually. Turn the handwheel clockwise to close the 
valve, turn the handwheel counter clockwise to open the valve. 
To return to automatic mode, first draw out the pull pin in the 
gear operator with one hand, simultaneously use another hand 
to turn the clutch lever clockwise until the worm and worm 
gear  
engages, then release the pull pin. After the pin has returned 
into the eccentric sleeve, close the equalising valve.

   

   

Pneumatic Actuator

Open 

Close

Manual

Override

Figure 1

   

   

Lock Pin 

Clutch Lever  

Figure 2

Summary of Contents for TORQTURN RP Series

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL QUARTER TURN RACK PINION ACTUATORS PNEUMATIC RP SERIES AS 4629...

Page 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Page 3: ...tube fittings 7 8 4 2 Operation 8 4 3 Manual over ride operation 8 4 4 Actuator sizing 9 11 4 5 Actuator installation instructions 11 12 5 0 Commissioning 13 6 0 Maintenance 13 18 6 1 Disassembly 14...

Page 4: ...ction technology Aesthetically compact and modern style with no external cavities to avoid deposit build up Product Code Chamber 50 100 Acting Way DA double acting DA SR Single acting spring return Op...

Page 5: ...nsible for ensuring APV Valves Actuators are selected and installed in conformance with the current pressure rating and design temperature requirements Prior to installation the nameplates and drawing...

Page 6: ...rrect installation Do not use valves actuators in applications where either the pressure or temperature is higher than the allowable working values Also actuators should not be used in service media i...

Page 7: ...ir supply lines and make sure that air connections are vented during maintenance and installation on valve Do not disassemble the actuator or remove end caps while the actuator is pressurised Torqturn...

Page 8: ...er ISO Valve Mounting The RP Series Actuators interface meets ISO standard and meets the dimensional requirements of ISO defined for each torque range Standardised Interface The shaft driven accessory...

Page 9: ...uring the actuator is centred on the valve stem Note whilst the mounting bolts are loose the actuator can be cycled to help centre itself There are many actuator and valve variations therefore it s no...

Page 10: ...lated in 0 90 stroke through different current size the positioner achieves b Input 0 02 0 1MPa air signals to the pneumatic pneumatic positioner valve s open degree is proportionally regulated on 0 9...

Page 11: ...y fluid 15 1 PTFE RPTFE seats can require more torque to unseat after a period of time due to it s fluidity memory For Devlon Nylon Seat the valve torque is higher and PEEK is even higher of course th...

Page 12: ...fety factors For a particular size and differential pressure the torque of soft seated ball valves depend on many factors Use the torque multipliers stated below with the selected valve s stated break...

Page 13: ...or must not be pressurised at any time during installation as it may result in injury The utmost cleanliness is required during air supply connection the actuator i e the connecting pipe thread fittin...

Page 14: ...n pressurised and both actuator valve are in the correct position It is important to note when using a spring return actuator for a fail safe operation ensure that when air or electricity failure occu...

Page 15: ...l valve orifice size c high speed exhaust valves Flow control valves may be used to indicate the flow of exhaust however this will reduce running time We do not recommend measuring the incoming source...

Page 16: ...t 04 and washer 03 Remove stop screw o rings 11 and discard if replacing all soft parts 6 1 3 End caps disassembly Part No 30 right and 31 left for model 180 to 330 the 2 end caps 30 are symmetric Fig...

Page 17: ...l thrust washer 08 and o rings 20 and 21 if replacing all soft components When all components are disassembled those not being replaced should be properly cleaned and inspected for wear prior to being...

Page 18: ...e body 50 about 40 45 counterclockwise from bottom view or clockwise from top view depending on which way the shaft has been linked as shown in Figure 15 Press the two pistons 40 simultaneously inside...

Page 19: ...rew 02 until the desired stop position is achieved then tighten the stop adjustment nut 04 and lock it in place 6 2 6 Assembly of position indicator Part No 19 and 39 Figure 21 Fit position indicator...

Page 20: ...ropriate pressure inlet s of a double acting or spring return cylinder by means of a suitable control valve APV Torqturn actuators are sized to ensure the required valve torque is produced at the supp...

Page 21: ...ounterclockwise while air is being exhausted from Port B Clock Wise Loss of air pressure the stored energy in the springs forces the pistons inwards the pinion turns clockwise while air is being exhau...

Page 22: ...e with VDI VDE 3845 Namur specification in order to permit simple and easy installation of the ancillary like switchboxes and positioners APV can supply many different types of switchboxes and positio...

Page 23: ...the rotation L 1 6 turn 1 6 turn 1 6 turn 1 5 turn 1 5 turn 1 4 turn 1 4 turn 1 4 turn Opens to the air cylinder volume L 0 11 0 17 0 2 0 29 0 39 0 56 0 63 0 92 0 9 1 3 1 9 2 9 3 9 5 7 4 4 Closes to t...

Page 24: ...ion is obtained when air is supplied to port 4 and port 2 is in the state of exhaust air Figure 11 2 Fully Open Position From Figure 12 we can see that this position is obtained when air is supplied t...

Page 25: ...have a limited shelf life Other parts are generally not required as spares When ordering replacement parts it is important to include the complete actuator model number and serial number along with th...

Page 26: ...or Nickel plated O Rings NBR rubber O rings provide trouble free operation at standard temperature ranges For high and low temperature applications Viton or Silicon Pistons The twin rack pistons are m...

Page 27: ...PA 14 2 Piston Die Cast Aluminium Alloy Anodised 15 m 2 Plug POM 16 m 2 Bearing Back Piston POM 17 m 2 Bearing POM FPM MQ 18 2 O Ring Piston NBR 19 5 12 Spring Steel Alloy 20 1 Left End Cap Die Cast A...

Page 28: ...30 130 130 130 130 150 G 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 H 20 20 20 20 20 30 30 30 50 50 50 50 50 50 50 I M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M5x8 M 29 3...

Page 29: ...e Valve Installation Operation and Maintenance Manual 27 Dimensions RP500 Dimensions RP600 1032 91 105 596 125 596 788 4xM5 130 30 2 G1 298 356 105x105 8 XM30 8 XM20 C A C 918 1262 720 122 125 130 4xM...

Page 30: ...Australian Pipeline Valve Installation Operation and Maintenance Manual NOTES...

Page 31: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Page 32: ...any requirements in the field of valves please contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture proce...

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