APV BV100 Series Installation, Operation & Maintenance Manual Download | Manualshive

Page: 1 / 24

background image

www.australianpipelinevalve.com.au

INSTALLATION, OPERATION & MAINTENANCE MANUAL

FLOATING BALL VALVES

BV100 SERIES

1
2
3
...
»

Summary of Contents for BV100 Series

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL FLOATING BALL VALVES BV100 SERIES...

Page 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Page 3: ...llation positions 7 2 2 Preparation for installation 7 2 3 End connections 7 8 2 4 Valve installation by welding 8 10 3 0 Operation 10 3 1 Manual operation 10 3 2 Lock device 10 4 0 Maintenance 10 15...

Page 4: ...sponsible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requirements...

Page 5: ...ct inside the valve 8 Australian Pipeline Valve Standard ball valves are not suitable for low temperature service below 29 C 20 F unless provided with cryogenic stem extension and other modifications...

Page 6: ...re Valve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated fl...

Page 7: ...and Class 600 flanges or with buttweld ends 1 1 ENVIRONMENTAL CONSIDERATIONS According to ISO 14000 regulations and the environmental policy of APV the recyclability of the components that form part...

Page 8: ...o reduce mechanical loading on end connections Never use the lever wrench to hold the valve during transport handling or assembly The following procedure is required to be followed for correct install...

Page 9: ...nd to be operated Ensure sufficient clearance for the stem in the full open position Inadequate clearance for valves may add mechanical loading to the valve ends Sufficient clearance should be allowed...

Page 10: ...e temperature measurement strip must be monitored constantly throughout the welding work If any change of colour is noticed the welding work must be interrupted immediately and the weld allowed to coo...

Page 11: ...ct in the line Ball valves will be supplied with socket weld ends to ANSI B16 11 or butt weld ends to ANSI B16 25 Welding should be done using procedures and welders qualified under section IX of the...

Page 12: ...elding Refer to ASME B31 1 B31 3 etc Written welding procedures covering all attributes of the process and materials to be welded shall be in accordance with Section IX of the ASME Boiler and Pressure...

Page 13: ...If leakage cannot be halted by adjusting packing repacking of the valve is indicated Refer to field repair Do not attempt to replacing packing or replace stem while the valve is in service The stem i...

Page 14: ...ring However these parts can only be replaced during complete disassembly of the valve If a PTFE stem o ring is fitted it can be replaced with an elastomer o ring suitable for the service medium and t...

Page 15: ...e valve in the half open position and remove all pressure and drain the system Make sure that leakage of any residual material is caught in an appropriate container and disposed of properly 2 For gear...

Page 16: ...ain clean valve including contents in cavity 2 Remove 2 BOLTS from 1 BODY and 4 CAPS 3 Take off 4 CAPS from 1 BODY and remove 5 GASKET 4 Carefully remove 15 BALL Avoid scratching BALL surface 5 Remove...

Page 17: ...is dirt 3 The times of on off operation are too many or dirt exists on the surface of the ball 1 Loosen nuts and adjust again 2 Pull apart the valve and clean the dirt Ball Seat Leaking 1 Valve not fu...

Page 18: ...SS SS Galv SS SS Galv 11 Stem Nut SS304 SS304 A20 SS304 12 Stem A276 316 A276 316 B437 A20 B437 A20 13 Cover Plastic Plastic Plastic Plastic 14 Stop Pin SS304 SS304 A20 SS304 15 Ball A276 316 A276 316...

Page 19: ...re based on 30 000 psi 206 85 Mpa bolting stress and lubricated with heavy graphite and oil mixture or a copper based anti seize grease 6 Do not exceed by more than 25 of values stated when emergency...

Page 20: ...body bolts with system de pressurised and gland packing bolting is permissible if leakage occurs in these areas Required Torque values are given in Table 1 The use of copper based Anti seize grease f...

Page 21: ...351 CF8M 316 RPTFE GRAPHITE PTFE GRAPHITE PTFE GRAPHITE AISI 304 AISI 301 ASTM A276 316 AISI 304 AISI 304 AISI 304 ASTM A193 B8 1 2 3 3 SET 4 PTFE 3 OUTER INNER SOLID 3 15 16 17 18 HANDLE SLEEVE PACKI...

Page 22: ...Australian Pipeline Valve Installation Operation and Maintenance Manual NOTES...

Page 23: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Page 24: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

Reviews:

No comments

Related manuals for BV100 Series

Brand: Cansec Pages: 45

Brand: Cansec Pages: 43

Brand: Cansec Pages: 32

Brand: Rain Bird Pages: 4

Brand: Rain Bird Pages: 2

Brand: Rain Bird Pages: 140

WeatherSmart RSC600i

Brand: Raindrip Pages: 36

Brand: ValvTechnologies Pages: 20

Brand: Yamaha Pages: 92

Brand: µ-Dimension Pages: 48

Brand: µ-Dimension Pages: 2

Brand: Parker Pages: 38

Brand: Parker Pages: 2

Brand: Bettis Pages: 18

Brand: EisSound Pages: 10

Brand: SMC Networks Pages: 10

Brand: Yolink Pages: 23

Brand: LAB-EL Pages: 25

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands