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APRILIA TUONO 1000 - 2006, Manual

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APRILIA TUONO 1000 - 2006 Manual Download Page 138

use and maintenance  

TUONO 1000 

USA

138

GEAR RATIOS

Ratio

Primary

Secondary

1st

31/60 = 1 : 1.935 15/34 = 1 : 2.267

2nd

19/31 = 1 : 1.632

3rd

20/26 = 1 : 1.300

4th

22/24 = 1 : 1.091

5th

25/24 = 1 : 0.960

6th

26/23 = 1 : 0.885

Final ratio

Total ratio

16/40 = 1: 2.500

1:10.986
1: 7.895
1: 6.290
1: 5.279
1: 4.645
1: 4.280

Drive chain

Type ................................................................... endless (no master link) with sealed links
Model ................................................................. 525

FUEL SUPPLY
SYSTEM

Type ................................................................... electronic injection (Multipoint)
Throttle............................................................... Ø 2.24 in (57 mm)

FUEL SUPPLY

Fuel ....................................................................

premium-grade unleaded petrol, minimum octane rating 95 (ROM) and
85 (MON).

FRAME

Type ................................................................... double beam, inclined in aluminum alloy, box-type.
Steering head angle........................................... 25°
Trail .................................................................... 4 in (101.7 mm) (with tire 120/70)

SUSPENSIONS

Front................................................................... adjustable hydraulic upside-down fork, Ø 1.69 in (43 mm)
Stroke................................................................. 4.72 in (120 mm)

Rear ...................................................................

aluminum alloy double-sided swingarm with progressive linkage and
APS system. Adjustable hydraulic shock absorber in rebound and
compression damping

Wheel travel ....................................................... 5.24 in (133 mm)

BRAKES

Front...................................................................

twin floating disc - Ø 12.60 in (320 mm), four-piston calipers - 
Ø 1.34 in (34 mm)

Rear ................................................................... Disc brake - Ø 8.66 in (220 mm), twin-piston caliper - Ø 1.25 in (32 mm)

WHEEL RIMS

Type ................................................................... light alloy, removable shaft
Front................................................................... 3.50 x 17"
Rear ................................................................... 6.00 x 17"

APRum_TUONO_MY05_####.book  Page 138  Monday, January 9, 2006  2:53 PM

Summary of Contents for TUONO 1000 - 2006

Page 1: ...8104930 TUONO 1000 APRum_TUONO_MY05_ book Page 1 Monday January 9 2006 2 53 PM ...

Page 2: ...nual to purchase aprilia genuine spare parts accessories and other products and for help with specific problems please contact your Local aprilia Dealer or service center These professionals will be able to assist you promptly and accurately Thank you for choosing aprilia Have a great ride This manual is covered by copyright in all countries therefore total or partial reproduction whatever the mea...

Page 3: ...NE Keep gasoline away from children Gasoline is also poisonous Never attempt to siphon gasoline using your mouth Never allow gasoline to come in contact with skin If you should accidentally spill gasoline on yourself remove contaminated clothing immediately and wash the affected area with hot water and soap Should you accidentally swallow gasoline do not induce vomiting Drink large quantities of c...

Page 4: ...n cause skin irritation and is poisonous if swallowed Coolant and coolant water mixtures are sweet to the taste and brightly colored they are therefore highly attractive to pets and children Take extra precautions to keep new and used coolant out of reach of children and animals KEEP COOLANT AWAY FROM CHILDREN Burn hazards Do not remove the radiator cap when the engine is hot Wait until the engine...

Page 5: ...d produced for use only on paved roads It is not designed to be used on graded dirt roads or trails even if smooth It is not designed for off road competition or for cross country riding Do not use this vehicle on rough or unimproved surfaces or in other off road areas Failure to observe this warning could lead to an upset and result in injury and even death NOISE EMISSION WARRANTY aprilia s p a w...

Page 6: ... EMISSIONS If any of the following symptoms are observed immediately have your vehicle inspected and repaired by your Local aprilia Dealer Symptoms Difficult starting or stalling after starting Irregular idle Misfiring or backfiring during acceleration After burning backfiring Poor engine performance degraded handling or poor fuel economy VEHICLE IDENTIFICATION NUMBER V I N FRAME NUMBER Every vehi...

Page 7: ...VWR 401 KG 883 LB GAWR F 152 KG 335 LB WITH 120 65 ZR 17 56W OR 120 70 ZR 17 58 W TIRE 17 x 3 50 DOT D RIM AT 250 KPA 36 PSI COLD GAWR R 249 KG 548 LB WITH 180 55 ZR 17 73 W OR 190 50 ZR 17 73 W OR 190 55 ZR 17 75 W TIRE 17 x 6 00 DOT D RIM AT 280 KPA 41 PSI COLD THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE MANU...

Page 8: ...use and maintenance TUONO 1000 USA 8 POSITION OF THE ADHESIVE WARNING LABELS 11 12 14 1 4 13 14 2 3 6 7 5 9 10 8 10 APRum_TUONO_MY05_ book Page 8 Monday January 9 2006 2 53 PM ...

Page 9: ... FUEL VAPOR AIR BOX FUELTANK CARBON CANISTER EVAP FAMILY 7ASPE0024RRT HOSE ROUTING DIAGRAM RRT 5 6 7 8 Follow X Ref Description This battery is completely sealed Do not attempt to remove the cap Replace with sealed battery only Always keep the battery charghed see Owner s Manual Never disconnect the battery or regulator with the engine running This will completely destroy the entire electrical sys...

Page 10: ...ERAL LAW SEE OWNUER S MANUAL RRTT RRT VEHICLE EMISSION CONTROL INFORMATION ENGINE DISPLACEMENT 998 cc ENGINE FAMILY 7ASPC0 99RRT THISVEHICLE CONFORMSTO U S EPA AND CALIFORNIA REGULATIONS APPLICABLETO 2007 MODELYEAR NEW MOTORCYCLES AND IS CERTIFIEDTO 0 8 HC NOx G KM ENGINE FAMILY EXHAUST EMISSION STANDARD IN CALIFORNIA ENGINE EXHAUST CONTROL SYSTEM HO2S 2TWC SFI ENGINETUNE UP SPECIFICATIONS IGNITIO...

Page 11: ...nsists of 1 Coal filter 2 Choke hold 3 Valve 4 Canister support plate 5 M6x20 flanged TE screw 6 4x8 tube 7 5 5x10 fuel line 8 D11 3 tie wrap 9 D10 1 tie wrap 10 D8 tie wrap 11 D9 1 tie wrap 12 D10 6 cable runner 7 7 8 8 7 6 2 6 8 4 5 7 8 11 1 10 10 3 11 9 12 APRum_TUONO_MY05_ book Page 11 Monday January 9 2006 2 53 PM ...

Page 12: ...ers 11 185 miles whichever occurs first Class III motorcycles 280 cm3 and larger for a period of use of five 5 years or 30 000 kilometers 18 641 miles whichever occurs first If an emission related part on your motorcycle is defective the part will be repaired or replaced by aprilia This is your emission control system DEFECTS WARRANTY OWNER S WARRANTY RESPONSIBILITIES As the motorcycle owner you a...

Page 13: ...ources Board Any part or parts replaced under this warranty shall become the property of aprilia In the State of California only emission related warranted parts are specifically defined by the state s Emission Warranty Parts List These warranted parts are carburetor and internal parts intake manifold fuel tank fuel injection system spark advance mechanism crankcase breather air cutoff valves fuel...

Page 14: ...the motorcycle to or from the aprilia dealer aprilia SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE aprilia MOTORCYCLE FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT AP...

Page 15: ... However aprilia is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser aprilia s p a via G Galilei 1 30033 Noale VE Italy aprilia USA Inc 109 Smoke Hill Lane Suite 190 Woodstock...

Page 16: ...tion data provided in the SPARE PARTS IDENTIFICATION LABEL in the table below This label is positioned on the left side of the frame to be able to read it remove the rider seat see page 108 REMOVING THE RIDER SEAT This information indicates YEAR year of manufacture Y 1 2 I M modification code A B C COUNTRY CODE country of approval I UK A and must be provided to the Local aprilia Dealer as referenc...

Page 17: ...ULTIFUNCTION COMPUTER 34 SERVICE INTERVAL 40 ALARM DISPLAY 40 CONTROLS 41 CONTROLS ON THE LEFT HAND GRIP 41 CONTROLS ON THE RIGHT HAND GRIP 42 IGNITION SWITCH 43 STEERING LOCK 43 UNLOCKING LOCKING THE PASSENGER SEAT SEAT COVER 44 GLOVE TOOL KIT COMPARTMENT 45 LUGGAGE RACK FASTENINGS 45 SPECIAL TOOLS 46 MAIN COMPONENTS 47 FUEL 47 LUBRICANTS 48 BRAKES 50 DISC BRAKES 51 FRONT BRAKE 52 REAR BRAKE 53 C...

Page 18: ...ERY 123 BATTERY STORAGE 124 CHECKING AND CLEANING THE TERMINALS 124 REMOVING THE BATTERY 125 CHECKING THE ELECTROLYTE LEVEL 125 RECHARGING THE BATTERY 125 INSTALLING THE BATTERY 126 ADJUSTING THE HEADLIGHT BEAM VERTICALLY 127 HEADLIGHT SCREENING 127 ADJUSTING THE HEADLIGHT BEAM HORIZONTALLY 128 HEADLIGHT SCREENING 128 BULBS 129 CHANGING THE DASHBOARD BULBS 129 CHANGING THE HEADLIGHT BULBS 130 REPL...

Page 19: ...APRum_TUONO_MY05_ book Page 19 Monday January 9 2006 2 53 PM ...

Page 20: ... advisable to not ride on these high speed highways until you are thoroughly familiar with your vehicle and have attained a high degree of skill in its operation A new vehicle must be carefully broken in see page 74 RUNNING IN Before starting the engine make sure that the brakes clutch transmission and throttle controls function properly and that the fuel and oil supply is adequate The exhaust sys...

Page 21: ...rucks in front of you In case of accident motorcycles scooters and mopeds do not provide the same degree of protection ensured by automobiles The legs in particular are exposed to the risk of being injured However the additional installation of leg guards may actually increase the risk of injuries and their seriousness in case of accident Do not install leg guards available on the spare parts and ...

Page 22: ...e position This double cable arrangement enhances safety by providing for positive closing of the throttle In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Contact yo...

Page 23: ...se of aftermarket accessories and parts can seriously compromise the safety of your vehicle as well as its performance and serviceability Any modification which affects performance or safety voids your warranty completely Tampering with the emissions or noise control systems on your vehicle is against the law and can be punished by large fines In some jurisdictions it can even lead to the confisca...

Page 24: ...itions all handling of the vehicle must be done gradually and smoothly Sudden acceleration braking or turning may make you lose control of your vehicle When traction is reduced accelerate and slow using your vehicle s engine braking insofar as possible Avoid rapid harsh application of the brakes Gradually open and close the throttle to avoid spinning or skidding the rear wheel On rough road surfac...

Page 25: ...ing with reflective sections sewn into the jacket pants and gloves Be particularly aware of approaching automobiles and trucks that might be trying to turn left in front of you Many vehicle accidents are caused by an opposing automobile driver making a left turn without warning in front of the vehicle Inevitably the driver will look right at you and yet swear that they did not see you before they ...

Page 26: ...controls and reduce the distance from the ground and the angle of inclination in turns Avoid using accessories that hamper access to the controls since this can prolong reaction times during an emergency Fairings and windshields installed on the vehicle may produce aerodynamic forces that will affect the stability of the vehicle during use especially at high speeds Make sure that anything you carr...

Page 27: ...ion Therefore you should avoid harsh acceleration and harsh braking Many accidents are caused by inexperienced riders carrying passengers Remember that allowance must be made for the extra weight of the passenger for all driving maneuvers Avoid abrupt and excessive acceleration Always slow down in time and calculate longer stopping and maneuvering distances Non compliance with these instructions m...

Page 28: ...8 Left side body panel 9 Rider seat 10 Battery 11 Main fuse carrier 30A 12 Passenger seat glove tool kit compartment lock 13 Passenger left footrest snapping closed open 14 Drive chain 15 Swingarm 16 Rider left footrest 17 Side stand 18 Gear shift lever 19 Engine oil filter 20 Engine oil tank 21 Engine oil level 1 4 3 2 21 20 5 6 7 8 9 10 11 17 18 16 15 14 12 13 19 APRum_TUONO_MY05_ book Page 28 M...

Page 29: ...panel 9 Fuel tank 10 Coolant expansion tank cap 11 Fuel tank filler cap 12 Air filter 13 Right rearview mirror 14 Front brake fluid reservoir 15 Right headlight 16 Right side fairings 17 Horn 18 Expansion tank 19 Rear brake fluid reservoir 20 Rear brake master cylinder 21 Rear brake control lever 22 Rider right footrest 22 2 3 1 21 10 11 9 12 13 4 5 6 7 8 20 19 18 16 17 15 14 APRum_TUONO_MY05_ boo...

Page 30: ...ring lock 3 Instruments and indicators 4 Front brake lever 5 Throttle grip 6 High beam flasher passing button 7 Dimmer switch 8 Turn indicator switch 9 Horn button 10 TRIP 1 TRIP 2 MODE switch 11 Engine kill switch 12 Starter button 12 11 6 8 10 7 1 4 5 2 3 9 APRum_TUONO_MY05_ book Page 30 Monday January 9 2006 2 53 PM ...

Page 31: ...4 Red general warning light 5 Multifunction digital display coolant temperature clock battery voltage lap timer engine oil pressure diagnostics 6 Blue high beam warning light 7 Amber low fuel warning light 8 Green turn indicator warning light 9 Red line light 1 2 3 4 5 6 7 8 9 APRum_TUONO_MY05_ book Page 31 Monday January 9 2006 2 53 PM ...

Page 32: ...ht signaler is operated Side stand down light Turns on when the side stand is down Low fuel warning light It comes on when the quantity of fuel left in the tank is approx 4 5 1 b In this case top up as soon as possible see page 47 FUEL Neutral indicator warning light Comes on when the gear is in neutral Error warning light Comes on when the ignition switch is set to with the engine stopped as a la...

Page 33: ...he key to and check the coolant level see page 60 COOLANT Contact an aprilia dealer If the maximum allowed temperature is exceeded 115 C 239 F the engine may be seriously damaged Clock Displays time hour and minutes as preset see page 34 MULTIFUNCTION COMPUTER Battery voltage V BATT Displays the battery voltage in Volts see page 34 MULTIFUNCTION COMPUTER Lap timer Displays the different lap times ...

Page 34: ... shows the Tuono 1000 logo The pointer of the revolution counter 3 reaches the set gear shift value rpm and then immediately goes back to zero During the initial checkup all instruments will briefly show the current values of the corresponding parameters When the key is on the following standard settings are displayed Clock or lap timer zone A Current speed zone B Odometer zone C Coolant temperatu...

Page 35: ...conds to reset all data from the selected TRIP meter Mode The MODE configuration features the functions allowing the user to interact with the system Set selector 1 to MODE to select the MODE configuration While the vehicle at rest the following data is alternately displayed every time the SET button 2 is pressed CURRENT SPEED BATTERY VOLTAGE Press SET 2 for several seconds to enter the configurat...

Page 36: ...DE CODE RECOVERY C F TIME SETTINGS This mode allows you to set the clock In this function hours increase by one unit every time SET 2 is pressed when the value is 12 it goes back to 1 if SET 2 is pressed again AM indication becomes PM or vice versa when time goes from 11 59 to 12 00 Press SET 2 for several seconds to store the value and access the minutes setting mode Minutes increase by one unit ...

Page 37: ...INGS menu When the battery is connected for the first time the instrument panel sets to running in rpm value the next time the battery is connected it sets to the last set value RUNNING IN RPM 6000 MINIMUM RPM 5000 MAXIMUM RPM 12000 When the set threshold is exceeded the alarm light 4 on the instrument panel flashes until the value goes below the threshold BACK LIGHTING This function allows you to...

Page 38: ...within 20 seconds the operation is aborted When the second key is acknowledged the new code is requested with the message INSERT THE NEW CODE Once the operation is completed the display goes back to the DIAGNOSIS menu If you entered with the code this operation will not be allowed Once the operation is completed the instrument panel will return to the SETTINGS menu C F This function allows you to ...

Page 39: ...time measurement is canceled and a new one is started Press SET 2 again after 10 seconds have elapsed from timer start time measurement is stopped stored and a new one is started Stop the time measurement session by pressing SET 2 for several seconds Acquisition ends as soon as 40 lap times are stored FULL is displayed Stop the vehicle see page 75 STOPPING and enter the VIEW TIMES function of the ...

Page 40: ...the bottom D Alarms are divided in two groups depending on their priority High priority engine overtemperature engine oil pressure faults from E C U instrument panel faults Low priority turn indicators and control unit disconnect Should there be many alarms with the same priority level the relevant icons are displayed alternately High priority alarms do not allow you to display low priority ones I...

Page 41: ...ton is in the DOWN position indicated by the the parking lights dashboard light and low beam are illuminated When the button is in the UP position and released the high beam is illuminated the dashboard and parking lights remain on Push and release the DOWN button to return to the low beam 4 MULTIFUNCTION DISPLAY CONFIGURATION SELECTOR Sets the configuration shown on the display see page 34 MULTIF...

Page 42: ...tive closing of the throttle WARNING In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Contact your Local aprilia Dealer for repairs Failure to observe this warning ca...

Page 43: ... Release the key 2 NOTE Turn the key 2 and steer the handlebar at the same time u Press the key 2 and turn it counterclockwise steer the handlebar slowly until the key 2 reaches LOCK u Remove the key 2 1 Position Function Key removal LOCK Steering lock The steering is locked It is neither possible to start the engine nor to switch on the lights It is possible to remove the key The immobilizer syst...

Page 44: ...eat seat cover 2 make sure that you have not left the key in the glove tool kit compartment To lock the passenger seat seat cover 2 u Slide the lower front lugs underneath the frame tube of the rear subframe u Position the passenger seat seat cover and press down until the lock snaps shut WARNING Before riding make sure that the passenger seat seat cover 2 is properly locked WARNING The passenger ...

Page 45: ... mm socket wrench for spark plugs 6 double ended cross headed hexagon screwdriver 7 tool box 8 fuse puller 9 NOTE The maximum allowable weight for the glove tool kit compartment is 3 31 lb 1 5 kg LUGGAGE RACK FASTENINGS Small parcels can be carried only on the passenger seat using elastic bands The elastic bands are hooked to the two fastening studs 9 Maximum allowable weight 20 lb 9 kg CAUTION Th...

Page 46: ...ositioning of the vehicle on the rear stand Rear support stand 2 see page 99 PLACING THE VEHICLE ON THE REAR SUPPORT STAND Engine oil and engine oil filter change Rear wheel disassembly Drive chain adjustment Removal of the lower fairing Front support stand 3 see page 100 PLACING THE VEHICLE ON THE FRONT SUPPORT STAND Front wheel disassembly Click clamp 4 installation pliers see page 86 CLICK CLAM...

Page 47: ...oductive problems If gasoline should be accidentally spilled on the skin or clothes immediately wash it off with soap and water and change clothes Should gasoline accidentally come in contact with your eyes flush with a large quantity of water and immediately seek medical attention Should you accidentally get gasoline in your mouth do not induce vomiting Drink a large quantity of milk or clear wat...

Page 48: ...ed WARNING After refueling replace the fuel filler cap 4 in the correct position NOTE It is impossible to close the fuel filler cap without the key u With the key 2 inserted in the lock 3 close the fuel filler cap 4 rotate the key counterclockwise and push it u Release the key 2 At this point the fuel filler cap 4 is closed WARNING Make sure that the fuel filler cap 4 is properly closed u Extract ...

Page 49: ...prilia Dealer ENGINE OIL WARNING If the engine oil pressure warning light 1 remains on after the engine has started or if it comes on while you are riding your vehicle this means that the oil system is not developing sufficient pressure In this case immediately stop the engine and contact your Local aprilia Dealer Failure to observe this warning can lead to engine seizure upset and serious injury ...

Page 50: ...with disc brakes and two separate brake systems The front brake system is equipped with two discs one on the right and one on the left side of the front wheel The rear brake system is equipped with a single disc on the right side of the rear wheel The following information refers to a single braking system but applies to both braking systems WARNING The brakes are extremely important for your safe...

Page 51: ... disk brake one disk on either side of the wheel The rear brake uses a single disk fitted on the right side of the wheel The information provided below applies to both braking systems The brake fluid level decreases gradually as the brake pads wear down The front brake fluid reservoir is mounted near the front brake lever coupling The rear brake fluid reservoir is positioned under the right fairin...

Page 52: ...n vertical position keeping the handlebar in the direction of travel u Using a short Phillips screwdriver loosen the three screws 2 u Raise and remove the cover 3 together with the screws 2 and the gasket 4 WARNING Avoid any prolonged exposure of the brake fluid to air The brake fluid is hygroscopic and when in contact with air it absorbs its humidity Leave the brake fluid reservoir open ONLY for ...

Page 53: ...ailure to observe this warning can lead to a serious accident which can result in serious injury or death REAR BRAKE CHECKING THE SYSTEM NOTE Carry out these checks only on a firm flat surface such as a concrete garage floor u Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND NOTE If the reservoir is dirty wipe it with a clean cloth so that you can see the MIN and MAX mar...

Page 54: ...In order to fill the reservoir to the MAX level top up until the MAX mark is parallel with the brake fluid reservoir top parallel to the ground WARNING Use only DOT 5 or 4 fluid taken from a clean sealed container Never reuse used brake fluid CAUTION If you use a container or funnel for topping up make sure that it is perfectly clean Any foreign matter getting into the brake reservoir may lead to ...

Page 55: ...ydraulic clutch control WARNING The clutch is extremely important for your safety Do not use the vehicle if the clutch does not work perfectly Always check clutch efficiency before riding WARNING If the feel or position of the clutch lever changes this may be due to problems in the hydraulic clutch system If you have any doubt regarding the perfect functioning of your clutch system or if the norma...

Page 56: ... the bouncing of the rear wheel CHECKING THE SYSTEM NOTE Carry out these checks only on a firm flat surface such as a concrete garage floor u Place the vehicle in vertical position keep the handlebar in the direction of travel MIN minimum level MAX maximum level u Make sure that the fluid contained in the reservoir exceeds the MIN mark stamped on the clutch reservoir 1 If the fluid does not reach ...

Page 57: ...ntainer Never reuse used clutch fluid CAUTION If you use a container or funnel for topping up make sure that it is perfectly clean Any foreign matter getting into the clutch reservoir may lead to severe damage WARNING Do not add any additives or other substances to the clutch fluid u Top up the reservoir 1 with clutch fluid until the fluid reaches the MAX mark u Replace the gasket 3 in its seat co...

Page 58: ...nd to an approximate distance of 126 and 83 mm respectively between the lever end and the grip u Push the front brake lever 4 forward and rotate the adjuster 6 until the lever 4 is set at the desired distance ADJUSTING THE SHIFT PEDAL The shift lever 7 is adjusted to fit most riders during manufacture If you wish to adjust the shift lever u Place the vehicle on the stand see page 77 PLACING THE VE...

Page 59: ...er piston u Then screw the push rod into the clevis to obtain a minimum clearance of 0 02 0 04 in 0 5 1 mm between the master cylinder push rod and the master cylinder piston u Lock the push rod in position with the lock nut 5 CAUTION Be sure there is the specified clearance between the master cylinder push rod and the master cylinder piston CAUTION If this caution is not observed the brake will r...

Page 60: ...S AND IS VERY ATTRACTIVE TO CHILDREN AND PETS Use extra caution not to spill the coolant on any hot parts of the engine It is flammable and can emit invisible toxic fumes Always wear rubber or latex gloves when servicing the cooling system Have the coolant changed by your Local aprilia Dealer The coolant is made up of 50 water and 50 antifreeze This mixture is ideal for most running temperatures a...

Page 61: ...under any circumstance Should you get coolant in your mouth rinse with cool water and immediately seek medical attention Coolant is also very dangerous to your skin and eyes Should you accidentally get coolant on your clothing or skin change clothes immediately Wash coolant from your skin with hot water and soap Should you get coolant in your eyes flush with plenty of cool water and immediately se...

Page 62: ...ecifically approved by aprilia for this vehicle WARNING The use of tires other than those approved by aprilia may adversely effect the handling of the vehicle leading to an upset and accidents which can result in serious injury or even death Make sure that valve caps are fitted on all tires This is important to prevent sudden flats WARNING Do not ride the vehicle if the tire wear indicators show t...

Page 63: ...The lights can be switched off only by turning the ignition switch 2 to OFF Before starting the vehicle make sure that the dimmer switch 3 is in the push DOWN low beam lights position MUFFLER EXHAUST SILENCER WARNING Tampering with the exhaust system is prohibited It is against the law for you to alter the exhaust system in a manner that increases the noise Carefully read page 5 WARNING PRECAUTION...

Page 64: ... side stand CAUTION The stand has been designed to support the weight of the vehicle and a minimum load without the rider and the passenger The purpose of placing the vehicle on the side stand before mounting is to keep the vehicle from falling or overturning This does not mean that the side stand should be used to support the weight of rider and passenger While getting on and off the weight of th...

Page 65: ...rest or attempt to do so while sitting astride the vehicle or you might lose your balance u Instruct the passenger to fold out both passenger footrests u Explain to the passenger how to safely get on the vehicle u Pull up the side stand using your left foot Make sure it is fully up GETTING OFF THE VEHICLE u Choose the parking area see page 75 PARKING u Stop the vehicle see page 75 STOPPING WARNING...

Page 66: ...pable of detecting abnormal operation in real time and storing faults Each time the ignition key is set to the word SERVICE 1 appears on the right side of the multifunction display for approximately three seconds CAUTION If the word SERVICE 1 is displayed during normal engine operation it means that the Engine Control Unit has detected a fault In many cases the engine keeps running with limited pe...

Page 67: ... the clutch must work without snatching and or slipping 55 58 Steering Make sure that the steering rotates smoothly without any clearance or looseness Side stand Make sure that it operates correctly Make sure that when the stand is let up or down there is no friction and that the spring tension brings it back to its normal position If necessary lubricate joints and articulations Make sure that the...

Page 68: ...to gear with side stand extended the engine will stop With the side stand retracted the engine may be started with the gear selector in neutral without pulling in the clutch lever The engine may be started while the transmission is in gear only if the clutch lever is pulled in MPH mi F 1 3 6 5 2 4 4 WARNING Be careful not to drop the vehicle when you first sit on it u Sit astride the vehicle see p...

Page 69: ...he starter do not keep the starter button 10 pressed for more than fifteen seconds If the engine does not start in this time wait for ten seconds and try again CAUTION Do not press the starter button 10 when the engine is running This will damage the starter and other important engine components u Press the starter button 10 do not open the throttle yet and release the button as soon as the engine...

Page 70: ...AUTION Never ride off briskly with a cold engine Allow the engine to warm up by riding slowly for the first few miles WARNING If the SERVICE symbol 12 appears on the multifunction display during normal engine running this means that the electronic unit has detected a fault In many cases the engine keeps running with reduced performance levels immediately contact your Local aprilia Dealer RIDING Be...

Page 71: ...ew miles in order to warm the engine up u With the throttle grip 2 in the idle position Pos A and the engine idling pull in the clutch lever 3 completely u Engage first gear by pressing downwards on the shift lever 4 u Release the brakes WARNING Do not release the clutch too abruptly or the vehicle will rear in the air do a wheelie or jerk forwards Never accelerate abruptly or excessively when rel...

Page 72: ...g is accomplished as follows u Rotate the throttle grip 2 clockwise Pos A slow the vehicle with the brakes pull in the clutch lever 3 depress the shift lever 4 with your toe release the clutch WARNING Shift gears one by one Simultaneously downshifting more than one gear may cause the engine to exceed its maximum rated rpm red line This can seriously damage the engine Before and during downshift ro...

Page 73: ... Official aprilia dealer WARNING Avoid opening and closing the throttle repeatedly and continuously Failure to observe this warning can cause you to accidentally lose control of your vehicle When you have to brake close the throttle and apply both brakes simultaneously in order to obtain the best brake performance WARNING By applying only the front brake or only the rear brake you reduce braking p...

Page 74: ...sh braking high speeds or very bumpy roads during the break in period NOTE Only after the first 900 mi 1 500 km of running in you can expect the best performance from the vehicle During break in observe the following rules u Do not open the throttle abruptly or fully at low engine speed This rule applies even after break in has been completed u During the first 60 mi 100 km apply the brakes with c...

Page 75: ...utch lever 2 u If you are stopping just briefly and not shutting down the engine keep one brake applied PARKING It is very important to choose a suitable parking area respecting the road signs and the indications given below WARNING Park the vehicle only on firm flat ground otherwise it could fall over Do not lean the vehicle against walls do not lay it on the ground Park your vehicle away from ch...

Page 76: ...ehicle has come to rest after stopping the engine with the engine stop switch turn the ignition switch 1 to the OFF position u Set the engine kill switch 3 on u Rotate the key 3 and move the ignition switch 1 to the OFF position WARNING Observe the instructions describing how to get off and on the vehicle see page 64 GETTING ON AND OFF THE VEHICLE u Following the instructions wait until the passen...

Page 77: ... Lean the vehicle to the left until the stand rests firmly on the ground u Turn the handlebars completely against the left stop WARNING Make sure the vehicle is stable when parked If it falls down it will certainly be damaged and could injure others as well SUGGESTIONS TO PREVENT THEFT CAUTION Do not use any brake lock devices Failure to observe this warning can seriously damage the braking system...

Page 78: ...ust the key operated locks Embedded in the key grip is a transponder an electronic device that modulates the radio frequency signal emitted by a special antenna built into the switch when the key is turned to on The modulated signal acts as a password that tells the control unit whether an authorized key is being used to start the engine NOTE The Immobilizer system supports up to four enabled keys...

Page 79: ...dible and in some cases are noxious or even toxic WARNING In general reassembly is performed in the reverse order of the disassembly instructions given here For some maintenance operations especially those in which your hands are likely to come in contact with coolant engine oil gasoline or brake fluid it is advisable to use thin disposable gloves such as those made of latex rubber or nitrile The ...

Page 80: ...ey are overtightened the threads may be damaged and the fasteners will be destroyed whereas if they are undertightened they can vibrate and come off This could cause a serious accident and result in serious injury or death CAUTION If the word SERVICE 1 is displayed during normal engine operation it means that the Engine Control Unit has detected a fault In most cases the engine will keep running b...

Page 81: ...ing in 625 mi 1 000 km Every 3 125 mi 5 000 km only for racing use Every 6 250 mi 10 000 km or 12 months Every 12 500 mi 20 000 km or 24 months Spark plug e c e Air filter e c e Engine oil filter e e e Engine oil filter on oil tank d d d Light operation direction c Light system c c Safety switches Clutch fluid c c c Brake fluid c c c Coolant c c c Engine oil e e e TIRES c c Tire pressure f f Error...

Page 82: ... mi 10 000 km c Transmission cables and controls c c c Rear suspension linkage bearings c Steering bearings and steering clearance c c c Wheel bearings c c Brake discs c c c General running of the vehicle c c c Adjusting the valve clearance f f Braking systems c c c Cooling system c c Clutch fluid every 12 months e every 24 months e Brake fluid Coolant Fork oil after the first 6 250 mi 10 000 km a...

Page 83: ...urchase Owner Name Owner Address Owner Telephone Number Vehicle Identification Number V I N frame number see page 86 IDENTIFICATION DATA Engine Number see page 86 IDENTIFICATION DATA Local aprilia Dealer Name Local aprilia Dealer Address Local aprilia Dealer Telephone Number Warranty Activation Date from Retail Purchase Warranty Activation Form Date Odometer reading Maintenance Performed Dealer St...

Page 84: ...use and maintenance TUONO 1000 USA 84 Follow X Date Odometer reading Maintenance Performed Dealer Stamp APRum_TUONO_MY05_ book Page 84 Monday January 9 2006 2 53 PM ...

Page 85: ...85 use and maintenance TUONO 1000 USA Date Odometer reading Maintenance Performed Dealer Stamp APRum_TUONO_MY05_ book Page 85 Monday January 9 2006 2 53 PM ...

Page 86: ...around the joint CLICK CLAMPS For removal it is sufficient to use simple pliers while for installation a special tool is required see below Before removing a clamp prepare the material necessary for the correct installation of the new clamp NOTE Have the appropriate special tool available click clamp installation pliers see page 46 SPECIAL TOOLS CAUTION Upon installation replace the click clamp th...

Page 87: ...ry dusty or dirty conditions it is advisable to replace the air cleaner more often Before cleaning it is necessary to remove the air cleaner from the vehicle KEEP POLLUTING SUBSTANCES AND COMPONENTS AWAY FROM CHILDREN DISPOSE OF POLLUTING SUBSTANCES AND COMPONENTS PROPERLY u Every 6 250 mi 10 000 km remove the plug 1 so that any dirt that may have accumulated inside the filter case can be removed ...

Page 88: ...r sharp hard tool to remove the air cleaner itself WARNING During this operation always wear goggles which provide your eyes with 360 protection Be very careful using compressed air jets they can cause serious personal injury if directed towards your body u Grasp the air cleaner 6 vertically and strike it repeatedly on a clean hard horizontal surface u If available clean the air cleaner 6 with a c...

Page 89: ...rovided that the engine oil pressure icon A does not come on see page 32 INSTRUMENT AND INDICATOR TABLE WARNING Exhaust gases contain carbon monoxide which is extremely poisonous if inhaled Do not start the engine in closed or poorly ventilated rooms Failure to observe this warning may cause loss of consciousness or even lead to death by asphyxia u Check the oil when the engine is warm having been...

Page 90: ...ne when wiping the oil tank The oil tank is hot enough to cause ignition of flammable solvents Use only a natural fiber cloth e g cotton Man made fabrics such as polyester etc could ignite u Unscrew and remove the filler cap 3 CAUTION If you use a container or funnel for topping up make sure that it is perfectly clean Any foreign matter getting into the oil tank may lead to severe damage WARNING D...

Page 91: ...ed half its stroke to make sure that the action of the springs is sufficient to stow it completely u The side stand 1 must rotate freely around its pivot If necessary lubricate the pivot see page 141 LUBRICANT CHART CHECKING THE FUNCTIONING OF THE SAFETY SWITCH ON THE SIDE STAND The side stand 1 is equipped with a safety system operated by a safety switch 3 This system prevents the motor from bein...

Page 92: ...when the side stand is extended do not ride your vehicle Contact your Local aprilia Dealer CHECKING THE SWITCHES Carefully read page 79 MAINTENANCE Check the switches after the first 600 mi 1 000 km and thereafter every 4 650 mi 7 500 km The vehicle is equipped with four switches stoplight switch on the rear brake pedal 1 stoplight switch on the front brake lever 2 safety switch on the side stand ...

Page 93: ...at for the rear suspension and swingarm CAUTION Do not ride your vehicle if either suspension is damaged in any way contact your Local aprilia Dealer FRONT SUSPENSION After the first 18 750 mi 30 000 km and then every 12 500 mi 20 000 km check clean and lubricate the fork oil seals If necessary have them replaced by an aprilia dealer The front suspension is controlled by a hydraulic fork which is ...

Page 94: ...away from public roads It is strictly prohibited to carry out adjustments for the use of the vehicle on racetracks and then ride it on roads or highways clockwise counterclockwise Have this adjustment carried out exclusively by an Local aprilia Dealer For racing we recommend to fit the Öhlins multi adjustable front fork unit For purchase contact an Local aprilia Dealer FRONT SUSPENSION Standard se...

Page 95: ...ing nut 2 for adjusting the spring preload and a locking ring nut 3 ADJUSTING THE REAR SHOCK ABSORBER NOTE Reduce the maintenance intervals by half if you are riding in rainy or dusty conditions on rough road surfaces or when the vehicle is used in competitions Check and if necessary adjust the rear shock absorber every 12 500 mi 20 000 km The factory setting is designed for racing However the rea...

Page 96: ...will have to increase rebound damping accordingly to avoid unexpected jerking when riding If necessary contact your Local aprilia Dealer WARNING Racing settings may only be used during official competitions or sports events authorized by the competent authorities and taking place in closed circuits or anyway away from public roads It is strictly prohibited to carry out adjustments for the use of t...

Page 97: ... operated Wear will be faster than normal when the vehicle is driven aggressively or on dusty or wet roads WARNING Check the wear of the brake pads before every trip CHECKING WEAR OF THE BRAKE PADS Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND NOTE The front brake calipers left and right are equipped with four pads for each caliper The rear brake caliper is equipped w...

Page 98: ...s and the discs replaced by your Local aprilia Dealer CHECKING THE STEERING The operations necessary for this check require specific skills and therefore should be carried out by your Local aprilia Dealer CHECKING THE SWINGARM PIVOT The operations necessary for this check require specific skills and therefore should be carried out by your Local aprilia Dealer APRum_TUONO_MY05_ book Page 98 Monday ...

Page 99: ...u keep the vehicle vertical with the two wheels on the ground Slacken the knob 5 Shift the fork shaped support 4 so that its width matches the distance between the two pins 1 fitted to the swingarm Tighten the knob 5 Slide both fork shaped seats 4 of the stand 6 underneath the pins 1 fitted to the vehicle simultaneously Place one foot on the rear end of the stand 6 Push the stand 6 downwards until...

Page 100: ...the brake lines discs or pads Before carrying out the following operations let the engine and the exhaust silencer cool down until they reach room temperature Failure to observe this warning can lead to serious burns Riding with damaged rims in dangerous for the rider the vehicle and other people Check the conditions of the rim and have it replaced if it is damaged WARNING Have the rim replaced by...

Page 101: ...eat on the wheel but if it has come out replace it REASSEMBLY Apply a thin film of lubricating grease see page 141 LUBRICANT CHART to the front axle 7 NOTE Perform the following operation only if the right spacer ring 6 has come out of its seat on the wheel CAUTION The right spacer ring 6 has shoulders of two different diameters pay extra care to fit the ring 6 correctly Fit the right spacer ring ...

Page 102: ...y operate correctly If the stroke of the lever or pedal is excessive or if you detect that the effectiveness of the brakes is reduced in any way have your vehicle serviced by your Local aprilia Dealer It may be necessary to have your dealer bleed the system or there may be some other problem with the brake system Never ride your vehicle in traffic immediately after servicing the brakes Always appl...

Page 103: ...of the vehicle NOTE Observe the arrangement of the right 6 and left 7 chain tensioners in order to be able to reassemble them correctly Remove the right 6 and left 7 chain tensioners WARNING Keep your fingers well away from the chain and sprocket You could easily lose a finger if it is caught between these two parts Use heavy work gloves while installing the rear wheel Never attempt to line the re...

Page 104: ...roduce the final drive unit parallel to the wheel axis inserting the flexible couplings in the corresponding seats on the flexible coupling holder 15 Working C with both hands on the outer diameter of the sprocket 9 insert the final drive unit in the flexible coupling holder 15 CAUTION While reassembling the rear wheel be careful not to damage the brake line the disc and the pads NOTE Perform the ...

Page 105: ...may be necessary to have your dealer bleed the system or there may be some other problem with the brake system Never ride your vehicle in traffic immediately after servicing the brakes Always apply the brake pedal or lever several times before riding your vehicle Then try your vehicle in a parking lot or other safe area with little traffic to make sure that the brakes are working properly Failure ...

Page 106: ...ar wheel in the air and turn the wheel to several positions to check the chain slack at several locations If the slack is markedly different with the wheel in different positions the chain and sprockets must be replaced WARNING Never operate your vehicle with a damaged chain This could cause wheel seizure which could lead to an upset and result in serious injury or death Lubricate the chain freque...

Page 107: ...e replaced CAUTION Lubricate the chain frequently especially if it is rusty or dry to the touch If after lubricating the chain it still has links which cannot be turned easily the chain must be replaced Check the wear of U shaped chain guide 6 Finally check the wear of the swingarm protection shoe 7 CLEANING AND LUBRICATION CAUTION The drive chain is provided with O rings between the link rollers ...

Page 108: ...completely cooled down Fuel vapors are hazardous for your health Make sure that the room in which you are working is properly ventilated Do not inhale fuel vapors Do not smoke and do not use open flames DISPOSE OF UNWANTED FUEL PROPERLY CAUTION Never drain the fuel tank either partially or completely This may cause damage to the inner components of the fuel tank or to other parts of the fuel syste...

Page 109: ...cle on the stand see page 77 PLACING THE VEHICLE ON THE STAND CAUTION Handle plastic and painted components with care to avoid scraping or damaging Loosen and remove the two retaining screws 1 and collect the washers Remove the fairing 2 Loosen and remove the retaining pin 3 Loosen and remove the retaining screw 4 and the washer 1 2 1 4 3 APRum_TUONO_MY05_ book Page 109 Monday January 9 2006 2 53 ...

Page 110: ...ng to release the hose 5 Remove the fairing 6 Loosen and remove the retaining screw 7 Remove the fairing 8 Loosen and remove the two retaining screws 9 and the washers Remove the fairing 10 5 6 8 7 9 10 APRum_TUONO_MY05_ book Page 110 Monday January 9 2006 2 53 PM ...

Page 111: ...he left retaining screw 11 and the washer Loosen and remove the left retaining screw 12 and the washer Loosen and remove the right retaining screw 13 and the washer Remove the fairing 14 11 12 13 14 APRum_TUONO_MY05_ book Page 111 Monday January 9 2006 2 53 PM ...

Page 112: ...rs Remove the fairing 16 Loosen and remove the two retaining screws 17 and the washers Loosen and remove the retaining pin 18 Remove the fairing 19 Loosen and remove the retaining screw 20 Remove the fairing 21 16 15 15 17 18 19 17 21 20 APRum_TUONO_MY05_ book Page 112 Monday January 9 2006 2 53 PM ...

Page 113: ...r seat lock or passenger seat cover will remain attached to the left side fairing To separate them disconnect the Bowden cable from the lock on the inside of the side fairing REMOVING THE REARVIEW MIRRORS Place the vehicle on the center stand on firm and level ground Lift the protection element 1 CAUTION Support the rearview mirror 4 or it may accidentally fall down Hold the screw 2 and loosen the...

Page 114: ... calipers pay extra care not to damage the brake lines discs or pads WARNING Make sure that the vehicle is stable If it falls over it may cause damage to bystanders and other property as well as being damaged itself Place the vehicle on the front wheel stand see page 100 PLACING THE VEHICLE ON THE FRONT SUPPORT STAND Rotate the wheel manually so that the space between two spokes of the rims lines ...

Page 115: ...r Local aprilia Dealer It may be necessary to have your dealer bleed the system or there may be some other problem with the brake system Never ride your vehicle in traffic immediately after servicing the brakes Always apply the brake pedal or lever several times before riding your vehicle Then try your vehicle in a parking lot or other safe area with little traffic to make sure that the brakes are...

Page 116: ...er bystanders To park the vehicle without the stand only the rear support stand may be used WARNING Never disconnect or remove the safety switch 4 without also removing the stand Disconnecting or removing the safety switch 4 only makes it possible to start the vehicle and ride off with an extended stand which may result in upset and serious injuries or even death to the rider or bystanders and dam...

Page 117: ... remove the screw 11 and the washer 12 Loosen and remove the screw 13 while holding the nut 15 at the rear end with a wrench Remove the stand 1 complete with springs 2 bracket 3 stand switch 4 Refit the screw 13 the washer 14 and the nut 15 and tighten to the specified torque setting NOTE Store away the complete stand the screw 11 and the washer 12 together This way you will be able to refit them ...

Page 118: ...tion This double cable arrangement enhances safety by providing for positive closing of the throttle WARNING In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Contact ...

Page 119: ...place one by one all four spark plugs Clean the spark plugs every 6 250 mi 10 000 km replace them every 12 250 mi 20 000 km If you use your vehicle for competition change the spark plugs every 3 125 mi 5 000 km Periodically remove the spark plugs and clean them carefully removing carbon deposits replace them if necessary The frequency with which this operation must be carried out will vary with th...

Page 120: ...plugs featuring platinum type electrodes When cleaning do not use wire brushes and or abrasive products Use a jet of compressed air only Key 5 center electrode 6 ceramic nose 7 side electrode Inspect the spark plug and make sure that there are neither carbon deposits nor corrosion marks on the electrodes 5 and 7 and on the ceramic nose 6 if necessary clean them with a jet of compressed air If the ...

Page 121: ...page 79 MAINTENANCE WARNING Risk of fire Keep fuel and other flammable substances away from the electrical components CAUTION Do not repair faulty fuses Use only recommended fuses Using fuses of an improper capacity can cause damage to the electrical system or an electrical fire which could result in total destruction of your vehicle as well as injury to you NOTE If a fuse blows frequently there p...

Page 122: ...ons on how to set the clock and red line ARRANGEMENT OF 5A AUXILIARY FUSES A From ignition key to light relay brake light horn parking lights B From ignition key to direction indicators dashboard C From battery to key positive brought to ECU ARRANGEMENT OF 15A AUXILIARY FUSES D From battery to speed sensor fuel pump relay starter lambda sensor E From battery to cooling fan relay coils fuel injecto...

Page 123: ...n or around the battery and keep open flames or sparks away from the battery Keep gasoline and other flammable substances well away from the battery since a battery spark could easily ignite them and cause a devastating fire Since the battery gives off explosive hydrogen gas especially when it is being charged when you are charging a battery make sure that the room is properly ventilated Do not in...

Page 124: ...ut 30 minutes using a battery charger with a current capacity no greater than 1 10th the capacity of the battery see page 125 RECHARGING THE BATTERY It is important to check the charge periodically about once a month during the winter or when the vehicle is not used in order to prevent the deterioration of the battery Recharge it completely with a normal charge see page 125 RECHARGING THE BATTERY ...

Page 125: ...e page 126 INSTALLING THE BATTERY CHECKING THE ELECTROLYTE LEVEL Carefully read page 123 BATTERY Your vehicle is equipped with a sealed maintenance free battery that does not require checking of the battery level RECHARGING THE BATTERY Carefully read page 123 BATTERY WARNING This battery is completely sealed Do not attempt to remove the caps There is never any need to add water to this battery Att...

Page 126: ...al attention to correctly positioning the bank angle sensor on the battery bracket 2 Fit and tighten the screws 3 WARNING When refitting connect the positive cable first and then the negative cable Connect the positive cable by tightening the terminal screw 4 Connect the negative cable by tightening the terminal screw 5 Coat lead connections and terminals with neutral grease or Vaseline Refit the ...

Page 127: ...icle on flat ground 32 81 ft 10 m away from a wall Turn on the low beam sit on the vehicle and make sure that the beam projected on the wall is slightly under the horizontal line of the headlight about 9 10th of the total height To adjust the headlight beam vertically Working from the rear of the front part of the fairing CAUTION Do not force the screw beyond its limits Adjust the screw 1 Turn the...

Page 128: ...om the rear side of the front part of the fairing With the screw 2 to the left side of the dashboard left beam turn the screw clockwise to adjust the beam to the left turn the screw counterclockwise to adjust the left beam to the right With the screw 2 to the right side of the dashboard right beam turn the screw clockwise to adjust the right beam to the right turn the screw counterclockwise to adj...

Page 129: ...ectrical components Before changing a bulb turn the ignition switch 1 to the OFF position and wait a few minutes so that the bulb cools down Change the bulb wearing clean gloves or using a clean and dry cloth Do not leave fingerprints on the bulb since these may cause its overheating and consequent breakage If you touch the bulb with your bare fingers remove any fingerprints with alcohol in order ...

Page 130: ...a new bulb can be obtained or home To replace Place the vehicle on the stand see page 58 PLACING THE VEHICLE ON THE STAND HIGH AND LOW BEAM BULBS NOTE Disconnect one connector at a time to avoid confusing the various connectors when refitting When high and low beam bulb connectors must be removed simultaneously mark them with their positions and make sure to refit them in the correct positions whe...

Page 131: ...b of equal rating NOTE Make sure that the bulb fits correctly into the bulb holder REPLACING THE FRONT AND REAR DIRECTION INDICATOR BULBS Read page 104 BULBS carefully Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND Loosen and remove the screw 1 CAUTION The protective shield is retained by a locating peg Remove carefully or the locating peg might break off Remove the gl...

Page 132: ...of equal rating CAUTION If the reflector 4 comes off its seat refit it correctly REPLACING THE LICENSE PLATE LIGHT BULB Read page 129 BULBS carefully Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND Remove the passenger seat glove tool kit compartment cover see page 45 GLOVE TOOL KIT COMPARTMENT CAUTION Never pull on the wiring to extract a bulb holder Extract the licens...

Page 133: ...in a vertical position firmly tied down and with the wheels blocked Transport your vehicle in neutral gear only Failure to observe this warning could cause serious damage to the transmission due to vibration of the transport truck DRAINING THE FUEL TANK CAUTION Never drain the fuel tank either partially or completely This may cause damage to the inner components of the fuel tank or to other parts ...

Page 134: ...liminary checking operation see page 67 PRE RIDE CHECKS CHART CAUTION To clean the lights use a sponge soaked with water and a neutral detergent rubbing the surfaces delicately and rinsing frequently with plenty of water Polish with silicone wax only after having carefully washed your vehicle Do not use polishing pastes on matt paints Do not wash the vehicle in direct sunlight especially during th...

Page 135: ...OLLUTING SUBSTANCES AND COMPONENTS PROPERLY Remove the plug 1 to make sure that any water or other contaminant that may have accumulated inside the air cleaner case is drained LONG PERIODS OF INACTIVITY CAUTION If this vehicle is not used for more than twenty days remove the 30A fuses see page 121 CHANGING FUSES This will prevent the discharge of the battery caused by the slight current consumptio...

Page 136: ... warning can lead to serious burns Place a plastic bag over the muffler outlet pipe and tape or tie it tight NOTE You must use the appropriate front and rear support stands to store your vehicle so that both tires are raised from the ground Place the vehicle on the appropriate rear support stand see page 99 PLACING THE VEHICLE ON THE REAR SUPPORT STAND Place the vehicle on the appropriate front su...

Page 137: ...ne idling rpm 1250 100 rpm Clutch multiplate wet clutch hydraulically operated control on left side of handlebar and PPC device Lubrication system dry sump with separate oil reservoir and oil cooler Air filter with dry filter cartridge Cooling liquid cooled TRANSMISSION Type mechanical 6 gears with foot control on the left side of the engine CAPACITY Fuel reserve included 4 75 US Gallon 18 b Fuel ...

Page 138: ...95 ROM and 85 MON FRAME Type double beam inclined in aluminum alloy box type Steering head angle 25 Trail 4 in 101 7 mm with tire 120 70 SUSPENSIONS Front adjustable hydraulic upside down fork Ø 1 69 in 43 mm Stroke 4 72 in 120 mm Rear aluminum alloy double sided swingarm with progressive linkage and APS system Adjustable hydraulic shock absorber in rebound and compression damping Wheel travel 5 2...

Page 139: ...ZR 17 Rear 180 55 ZR 17 190 55 ZR17 SPARK PLUGS Standard NGK R DCPR9E Spark plug gap 0 024 0 028 in 0 6 0 7 mm Resistance 5 kΩ ELECTRIC SYSTEM Battery 12 V 10 Ah Main fuses 30 A Auxiliary fuses 5 A 15 A 20 A Generator with permanent magnet 12 V 500 W BULBS Halogen low beam 12 V 55 W H11 x 2 Halogen high beam 12 V 55 W H11 x 2 Front parking light 12 V 5 W x 2 Turn indicators 12 V 10 W AMBER USA ver...

Page 140: ...NO 1000 USA 140 WARNING LIGHTS Neutral LED Turn indicators LED Fuel reserve LED High beam LED Stand down LED Warning light LED Red line setting LED Immobilizer LED APRum_TUONO_MY05_ book Page 140 Monday January 9 2006 2 53 PM ...

Page 141: ...GREASE MP or GREASE 30 As an alternative to recommended grease use top brand roller bearing grease that will resist a temperature range of 30 C 140 C with dripping point 150 C 230 C high corrosion protection good resistance to water and oxidization Battery lead protection Neutral grease or Vaseline Spray grease for chains recommended CHAIN SPRAY or CHAIN LUBE Use new brake fluid only Do not mix di...

Page 142: ...R Bi Ar V M B V R N Bi B V Bi Gr R M V R N Gr Bi Bi M V B V B V B V M V R Gr Bi Ro Bi V Bi Az Gr B V M N G R B Ar M V Bi B M Vi Ro M Bi N Ar Gr B G V B V Bi G Gr Gr N B V Az Ar V Bi X1 R N N Ro N B Ar Bi X2 R Gr V G N Vi N M Bi M G Gr R G B Ro Az G Gr Vi Bi Vi G B R Bi R Az V B Ar Gr Bi V B Ar Gr Bi R M COILS FAN RELAY INTAKE FLAP PURGE VALVE CAMS INJECTORS E 15A HIGH LOW BEAM LIGHTS F 8 N G N Az ...

Page 143: ... Right dimmer switch 35 Rear stoplight switch 36 Rear right turn indicator 37 Tail light LED 38 39 Speed sensor 40 Voltage regulator 41 Warning horn 42 Clutch switch 43 Front stoplight switch 44 Rear left turn indicator 45 Auxiliary fuses 46 Flywheel 47 Multiple connectors 48 Bank angle sensor 49 Lambda sensor 50 ECU diagnostics 51 Front right turn indicator 52 Right beam parking light 53 Left hig...

Page 144: ...n on the Official Dealer and or Service Center nearest you please consult the Yellow Pages or the map provided at our web site www aprilia com When you demand aprilia Original Parts you are purchasing products that have been developed and tested as early as the vehicle design stage aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long ...

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