APRILIA SR MAX 300 i.e. Manual Download Page 88

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Clean the SAS air filter every 2 years

* Replace every 2 years

RECOMMENDED PRODUCTS TABLE

Product

Description

Specifications

AGIP GEAR 80W-90

Oil for speed gearbox

SAE 80W-90, API GL-4 mineral multigrade oil

AGIP CITY HI TEC 4T

Oil to lubricate flexible transmissions (throttle
control)

Oil for 4-stroke engines

AGIP GP 330

Grease for brake levers, throttle

White calcium complex soap-based spray
grease with NLGI 2; ISO-L-XBCIB2

eni i-Ride PG 5W - 40

Synthetic based lubricant for high-performance
four-stroke engines

JASO MA, MA2 - API SL - ACEA A3

AGIP BRAKE 4

Brake fluid

SAE J 1703 -FMVSS 116 - DOT 3/4 - ISO 4925
- CUNA NC 956 DOT 4 synthetic fluid

AGIP PERMANENT SPECIAL

Ethylene glycol-based antifreeze fluid with
organic inhibition additives. Red, ready for use

ASTM D 3306 - ASTM D 4656 - ASTM D 4985
- CUNA NC 956-16

AUTOSOL METAL POLISH

Silencer cleaning paste

special product for cleaning and polishing
stainless steel silencer

AGIP GREASE PV2

Grease for the steering bearings, pin seats and
swinging arm

Soap-based lithium and zinc oxide grease
containing NLGI 2; ISO-L-XBCIB2 of the
swinging arm

AGIP GREASE SM 2

Grease for C-ring of the tone wheel

Soap-based lithium grease with NLGI 2
molybdenum disulphide; ISO-L-XBCHB2, DIN
KF2K-20

6 Programmed maintenance

Summary of Contents for SR MAX 300 i.e.

Page 1: ...ons on the use of your vehicle and it will allow you to get familiar with all its different characteristics It will also help to get the maximum result and pleasure from your purchase and it will confirm you one more time that you have made the right choice This booklet is an integral part of the vehicle and must be given to the new owner if the motorcycle is sold SR MAX 300 i e Ed 01_05 2014 ...

Page 2: ...ecks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop This booklet also contains instructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge for these operations please take your vehicle to an Aprilia Dealer or Authorised Workshop 2 ...

Page 3: ...ging the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight parts of the booklet that should be read with particular care The different symbols are used to make each topic in the man...

Page 4: ...4 ...

Page 5: ...25 USE 29 Checks 30 Refuelling 31 Tyre pressure 32 Shock absorber adjustment 33 Running in 34 Starting up the engine 34 Precautions 36 Difficult start up 37 Stopping the engine 37 Stand 37 Automatic transmission 38 Safe driving 39 MAINTENANCE 41 Engine oil level 42 Engine oil level check 42 Engine oil top up 43 Warning light insufficient oil pressure 43 Engine oil change 43 Hub oil level 45 Tyres ...

Page 6: ...t and rear disc brake 67 Puncture 68 Inactivity of the vehicle 69 Cleaning the vehicle 69 TECHNICAL DATA 75 Kit equipment 80 SPARE PARTS AND ACCESSORIES 81 Warnings 82 PROGRAMMED MAINTENANCE 85 Scheduled maintenance table 86 6 ...

Page 7: ...SR MAX 300 i e Chap 01 Vehicle 7 ...

Page 8: ...01_01 8 1 Vehicle ...

Page 9: ... brake lever E Mode remote switch F Emergency cut off switch G Digital instrument panel H Warning light unit on digital instrument panel I Analogue instrument panel L Passing M Rear brake lever N Light switch O Turn indicator switch P Horn button Q Warning light unit 9 1 Vehicle ...

Page 10: ...01_02 10 1 Vehicle ...

Page 11: ...h C Engine control warning light D Low fuel warning light M Low oil pressure warning light F Turn indicator warning light G Antitheft device LED H LCD Display I Odo Set button L Clock button M Mode button 01_03 Indicator unir 01_03 A Warning light pre installation 11 1 Vehicle ...

Page 12: ...ton longer than 3 seconds The numbers showing the hours will begin flashing Set the hours with the ODO SET button Push the CLOCK button again and the minutes numbers start flashing Set the minutes with the ODO SET button Press the CLOCK button again to start the clock moving normally During the reset process not pressing any buttons for a period longer than 8 seconds ends the process automatically...

Page 13: ...01_05 Digital lcd display 01_05 A SERVICE maintenance icon B BELT maintenance icon C Battery Icon D Miles gallons icon Not used E 3 digit display F Fuel gauge 13 1 Vehicle ...

Page 14: ...nal the user that scheduled maintenance operations should be carried out The flashing A SERVICE or B BELT icons signal the need to carry out the sched uled maintenance service according to the intervals specified in the Scheduled Maintenance Table In any case vehicle maintenance must be carried out at the service intervals recom mended in the Scheduled Maintenance WARNING REFER TO THE SCHEDULED MA...

Page 15: ... flashing Set the day with the ODO SET button CAUTION IT IS STRONGLY ADVISED NOT TO USE THE FUNCTIONS OF THE DIGITAL DISPLAY PANEL WHILE THE VEHICLE IS MOVING 01_08 MODE button 01_08 01_09 Hold down the MODE button or the remote switch E MODE for less than one second to start the following sequence of functions 1 MEAN SPEED the word MEAN and km h or mph is displayed The value is reset by resetting...

Page 16: ...N TURN THE KEY TO ON HOLDING DOWN BOTH BUTTONS FOR MORE THAN 3 SECONDS WHEN THE WORD SET IS DISPLAYED THE UNIT OF MEASUREMENT HAS BEEN CHANGED 01_10 Key switch 01_10 The key switch A is located on the knee guard panel SWITCH POSITIONS ON 1 Ready to start position non extractable key mechanical antitheft device dis abled OFF 2 Ignition disabled extractable key mechanical antitheft device disabled 1...

Page 17: ...by pressing the key set to OFF and turning it clockwise Locking the steering wheel Turn the handlebar to the left as far as it will go turn the key to LOCK and remove the key Releasing the steering wheel Reinsert the key and turn it to OFF CAUTION NEVER TURN THE KEY TO LOCK OR OFF WHILE RIDING 01_11 17 1 Vehicle ...

Page 18: ...tically goes back to its 0 position and the indicators remain on push the lever O to turn them off 01_12 Horn button 01_12 Push the button P to honk the horn 01_13 Light switch 01_13 When the light switch N is set to 1 the low beam light is on When set to 2 the high beam light is activated Push the button L and the high beam light is flash ed 18 1 Vehicle ...

Page 19: ...e levers and press the starter button B 01_15 Engine stop button 01_15 The engine can be started when the emergency cut off switch F is set to 1 RUN if the emergency cut off switch F is set to 0 OFF the engine cannot be started or it shuts off if it is already running 19 1 Vehicle ...

Page 20: ...r key and only if this key is recognised will the Immobiliser system allow the vehicle to be started 01_17 Keys 01_17 Two types of keys are supplied together with the vehicle The red handgrip key is the MASTER key Only a single copy of this key is supplied which is necessary to program the codes for all your other keys and for your dealer to perform some main tenance operations We therefore recomm...

Page 21: ...shing patterns will provide the Authorised Service Centre with information on the type of fault detected Operation Every time the starter key is extracted from either the OFF or LOCK position the protection system activates the engine lock Turning the key to ON with the emer gency cut off switch set to ON and the side stand up disables the engine lock provided that the safety system recognises the...

Page 22: ...be enabled to start the engine WARNING EACH KEY HAS ITS OWN AND UNIQUE CODE WHICH MUST BE STORED IN THE SYSTEM CONTROL UNIT MEMORY VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY SHOULD THE VEHICLE CHANGE OWNER IT IS ABSOLUTELY NECESSARY THAT THE NEW OWNER GET POSSESSION OF THE KEY WITH THE MASTER GRIP AS WELL AS ALL OTHER IGNITION KEYS Programming the immobilizer system The procedu...

Page 23: ... the key to ON Perform the engine starter operation Ensure that the engine does not start Insert the black key and repeat the start up operation Check that engine starts WARNING SHOULD THE ENGINE START WITH THE RED KEY WITH TRANSPONDER OFF OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING REPEAT THE PROCEDURE FROM THE BEGINNING 01_19 Power supply socket 01_19 There is a plug socket D inside th...

Page 24: ... to OFF push it and turn it anticlockwise to the SAD DLE OPENING position CAUTION OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENT MAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROM TURNING OFF WHICH MAY RESULT IN BATTERY DISCHARGE NOTE PAY SPECIAL ATTENTION WHEN PLACING OBJECTS ON THE SADDLE AS THE AUTOMATIC OPENING OF THE SADDLE CAN CAUSE THEM TO FALL 24 1 Vehicle ...

Page 25: ...RATION WITH EXTREME CARE SO AS NOT TO SCRATCH THE WINDSHIELD PREVENT WINDSHIELD DETACHMENT WHILE RIDING BY TIGHTENING THE FIXING SCREWS WELL Identification 01_23 01_24 Identification registration numbers are made up of a prefix and a number stamped on the chassis and on the engine These numbers must always be quoted when ordering spare parts We recommend checking that the chassis registration numb...

Page 26: ...BERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC Chassis number To read the chassis number remove the lid A in the helmet compartment 01_23 Engine number The engine number B is stamped near the rear left shock absorber lower support 26 1 Vehicle ...

Page 27: ...01_24 27 1 Vehicle ...

Page 28: ...28 1 Vehicle ...

Page 29: ...SR MAX 300 i e Chap 02 Use 29 ...

Page 30: ...ear brake fluid level 3 That the tyres are properly inflated 4 The correct functioning of side lights headlamp turn indicators stop light and li cense plate light 5 The correct functioning of front and rear brakes 6 The oil level in the gearcase 7 The engine oil level 8 The coolant level 30 2 Use ...

Page 31: ... level WARNING SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL PETROL IS HIGHLY INFLAMMABLE DO NOT SMOKE AND KEEP NAKED FLAMES AT A DISTANCE FIRE HAZARD DO NOT INHALE FUEL FUMES DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK Characteristic Fuel tank reserve approx 15 00 l approx 2 80 l 31 2 Use ...

Page 32: ...s go to an authorised workshop or at least to a workshop equipped to perform the replacement CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRES Front tyre Tubeless 120 70 15 56P Rear tyre Tubeless 140 60 14 64P TYRE INFLATION P...

Page 33: ...d luggage In order to carry out this operation you will need to use the specific spanner in the kit Spring preloading increases by turning the ring nut towards A but decreases if the ring nut is turned towards B CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER COULD REDUCE THE COM FORT OF THE RIDE AND THE PRECISION OF THE STEERING WARNING...

Page 34: ...le is equipped with automatic transmission with direct drive so that starting is effected by turning the throttle grip to idle speed to start off from stationary position progressively twist the throttle grip The vehicle is equipped with an electric pump and a starter that switch on automatically as soon as the engine is started In order to start the engine and before pressing the starter button B...

Page 35: ...NSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED RELEASE THE BRAKE CARE FULLY AFTER STARTING AND THEN ACCELERATE GRADUALLY CAUTION DO NOT START UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC 35 2 Use ...

Page 36: ...DAMAGING THE ENGINE IN ANY CASE IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED OVERREVVING THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD WARNING AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED DO NOT STOP THE ENGINE IMMEDIATELY BUT LET IT RUN AT IDLE FOR A FEW SECONDS WARNING TAMPERING MAY CAUSE SERIOUS ENGINE MALFUNCTION 36 2 Use ...

Page 37: ...d start the vehicle by pressing button B and keeping the throttle grip slightly twisted If the vehicle fails to start take it to an Authorised Service Centre 02_12 Stopping the engine 02_12 Fully untwist the throttle grip then rotate the key in the switch A to KEY OFF extractable key Stand 02_13 CENTRE STAND Push with your foot on the centre stand s fork F while lifting the vehicle backward holdin...

Page 38: ...e best performance acceleration and consumption while driving on both flat roads and uphill If you have to stop up a hill traffic lights traffic jam etc use only the brake to keep the vehicle still leaving the engine running at idle speed Using the engine to keep the vehicle still can cause the clutch to overheat due to the friction of the clutch mechanism itself against the capstan It is therefor...

Page 39: ...ithout using the brakes braking can be poor at the beginning In these conditions it is a good idea to apply the brakes from time to time 4 Do not brake hard on wet unsurfaced or slippery roads 5 Avoid riding off by mounting the scooter when it is resting on its support In any case in order to avoid abrupt departures the rear wheel should not be turning when in comes into contact with the ground 6 ...

Page 40: ...IGHER SPEED WITHIN THE LEGAL LIMITS IF THERE ARE NOT PAIGE ACCESSORIES FITTED OR AN ABNORMAL LOAD OR IF THE VEHICLE IS NOT IN A GENERALLY GOOD CONDITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE CAUTION ANY ELABORATION THAT MODIFIES THE VEHICLE S PERFORMANCES SUCH AS T...

Page 41: ...SR MAX 300 i e Chap 03 Maintenance 41 ...

Page 42: ...fre quently than indicated in the Scheduled Maintenance table or before setting off on long journeys The scooter is however equipped with an oil pressure warn ing light on the instrument panel 03_01 Engine oil level check 03_01 This operation must be carried out with the engine cold and following the procedure below 1 Rest the vehicle on the central stand and on a flat ground 2 Make sure the rear ...

Page 43: ... after having topped up the oil the warning light still comes on while braking at idle speed or while turning a corner it will be necessary to take your vehicle to an Authorised Serv ice Centre 03_03 Engine oil change 03_03 Have oil changed and the cartridge filter C replaced as indicated in the scheduled maintenance table at an Authorised Service Centre The engine should be emptied by draining th...

Page 44: ... MALFUNCTION CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL CHANGE CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIP PED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE Recommended products eni i Ride PG 5W 40 Synthetic based lubricant for high performance four stroke ...

Page 45: ...y the arrow in figure this is the correct level and must remain constant at all times 4 Screw the dipstick back in checking that it is correctly locked in place NOTE THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK EXCEPT THE ONE INDI CATING THE MAX LEVEL REFER TO OTHER MODELS BY THE MANUFACTUR ER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL CAUTION RIDING THE VEHICLE HUB WITH INSUFFICIENT HUB LUBRICATIO...

Page 46: ... INTO CONTACT WITH THE REAR BRAKE DISC CAUTION FOR OIL REPLACEMENT CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY Recommended products AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications Characteristic Transmission oil 250 cm 46 3 Maintenance ...

Page 47: ...ised Service Centre or workshop equipped to perform the replacement CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW CAUTION THE USE OF TYRES OTHER THAN THOSE INDICATED MAY CAUSE INSTABIL ITY IT IS HIGHLY ADVISABLE TO USE ORIGINAL ...

Page 48: ...the spark plug in the hole at the due inclination and finger tighten it 6 Only use the wrench to lock it in place 7 Place cap B fully over the spark plug WARNING THE USE OF SPARK PLUGS OTHER THAN THOSE RECOMMENDED OR A SHIELDLESS SPARK PLUG CAP COULD CAUSE DISTURBANCES TO THE SYS TEM CAUTION THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD RE PLACE THE SPARK PLUG AS INDICATED IN THE SCHEDULE...

Page 49: ... plug 12 14 03_10 Removing the air filter 03_10 Proceed as follows 1 Unscrew the 9 fixing screws A 2 Remove the cover B in order to take out the sponge CAUTION IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUT MAINTENANCE CHECKS OF THE AIR FILTER MORE OFTEN TO AVOID DAM AGING THE ENGINE 49 3 Maintenance ...

Page 50: ...ased adhesiveness 03_12 Cooling fluid level 03_12 03_13 03_14 The engine is cooled by a forced circulation coolant system The cooling circuit holds approx 1 8 litres of coolant consisting of a mixture of 50 de ionised water and 50 glycol ethylene based antifreeze solution with corrosion inhibitors Recommended coolant supplied with the vehicle already mixed and ready for use For proper engine funct...

Page 51: ...is therefore essential to have the cooling system checked at an Authorised Service Centre Replace cool ant as indicated in the scheduled maintenance table Take your vehicle to an Authorised Service Centre for this operation NOTE SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATOR COME ON DURING A NON DEMANDING RIDE SHUT OFF THE ENGINE AND LET IT COOL DOWN THEN CHECK THE COOLANT LEVEL IF TH...

Page 52: ...d by wear on the brake pads Should the level appear to be below the minimum mark please contact an Authorised Service Centre or Dealer in order to have a thorough inspection of the braking system carried out 03_16 Braking system fluid top up 03_16 Proceed as follows Unscrew the two screws B remove the fuel tank cap and the intermediate rubber membrane and top up the brake fluid level using only th...

Page 53: ...HING IN CASE OF ACCIDENTAL CONTACT RINSE WITH WATER THE FLUID IN THE BRAKING CIRCUIT IS HYGROSCOPIC THAT IS IT ABSORBS MOISTURE FROM THE SURROUNDING AIR IF MOISTURE CONTAINED IN THE BRAKE FLUID EX CEEDS A CERTAIN VALUE THIS WILL RESULT IN INEFFICIENT BRAKING NEVER USE BRAKE LIQUID IN OPEN OR PARTIALLY USED CONTAINERS Recommended products AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid 53 3 Ma...

Page 54: ... is the electrical device that requires the most frequent inspections The most relevant maintenance rules to be observed are as follows Characteristic Battery 12V 10 Ah Use of a new battery Make sure that the terminals are connected correctly When a new battery is installed the correct time and date must be reset on the digital instrument panel CAUTION DO NOT REVERSE THE POLARITY RISK OF SHORT CIR...

Page 55: ...art the engine and run it slightly above idle speed for 10 15 minutes This keeps all the engine components as well as the battery in good working order Take your vehicle to a garage as indicated in the Vehicle not used for extended periods section to have the battery removed Have the battery cleaned charged fully and stored in a dry ventilated place Recharge at least once every two months CAUTION ...

Page 56: ...quate pliers supplied in the tool kit The chart shows the position and specifications of the fuses in the vehicle CAUTION BEFORE REPLACING A BLOWN FUSE FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW NEVER TRY TO REPLACE A FUSE WITH ANY OTHER MATERIAL A PIECE OF ELECTRIC WIRE FOR INSTANCE FUSE BOX A Fuse no 1 Capacity 30 A Protected circuits Recharge circuit Fuse no 2 Capacity 15 A Protected cir...

Page 57: ...5 A Protected circuits Radiator electric fan Fuse No 4 Capacity 15 A Protected circuits Lines protected by fuses No 6 7 10 and 11 Fuse No 5 Capacity 10 A Protected circuits electronic control unit water pump H V coil fuel injector fuel pump 03_22 57 3 Maintenance ...

Page 58: ... Immobilizer ECU ECU remote control radiator electrovalve remote control turn indicator bulbs digital instrument panel Antitheft device pre installation Fuse No 9 Capacity 7 5 A Protected circuits Digital instrument panel Antitheft device pre installation Fuse No 10 Capacity 7 5 A Protected circuits Front and rear tail light bulbs license plate light Rpm indicator and analogue speedometer Fuse No ...

Page 59: ...antity 2 Front headlights bulb Type Incandescent W2 1 x 9 5 D Power 12V 5W Quantity 2 Rear turn indicator bulbs Type Incandescent BAU 155 Power 12V 10W Quantity 2 Front turn indicator bulbs Type Incandescent BAU 155 Power 12V 10W Quantity 2 Tail light and stop light bulb Type Incandescent W2 1 x 9 5 D Power 12V 21 5W 59 3 Maintenance ...

Page 60: ...oceed as follows 1 Pull the aprilia clip on badge off with a plain slot screwdriver 2 Remove the legshield connection by undoing the two screws A 3 Remove the four screws B 4 Remove the screws C on the expansion tank compartment cover and the glove box compartment 5 Take the headlight assembly off its housing To reassemble repeat the operation in the reverse order Remove the rubber protection to t...

Page 61: ...03_24 03_25 03_26 61 3 Maintenance ...

Page 62: ...light and check that the boundary of the light beam projected onto the screen is not higher than 9 10 or lower than 7 10 of the distance between the centre of the headlight and the ground 3 Otherwise adjust the right headlight by turning the screw A that can be reached after removing the legshield union NOTE THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIMUM HE...

Page 63: ...am turn the set screw A anti clockwise to raise the light beam 03_30 03_31 Front direction indicators 03_30 03_31 To replace the burnt out bulb remove the 3 screws A shown in the figure and then take the rubber holder off its socket 63 3 Maintenance ...

Page 64: ...03_32 Rear turn indicators 03_32 Undo the screw A then remove the glass B 03_33 Number plate light 03_33 Remove the screw C then take out the bulb holder 64 3 Maintenance ...

Page 65: ... 03_35 03_36 03_37 To remove the Stop Light and Tail Light bulb proceed as follows 1 Open the saddle and remove the rear cover by undoing the two screws A 2 Remove the stop light glass cover by undoing the four screws B 3 To remove the red bulb cover push it at its sides and take out the bulb by pulling it slightly and turning it anticlockwise 65 3 Maintenance ...

Page 66: ... 03_39 To adjust mirrors loosen the lock nut A place the mirror stem adequately and tighten the lock nut The rear view mirror is assembled on a stem with a ball joint The mirror can be adjusted to the desired position manually 66 3 Maintenance ...

Page 67: ...LEVER STROKE HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT AND OR REAR BRAK ING SYSTEM DURING OPERATION IT IS ADVISABLE TO HAVE THE BRAKING SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER AF TER REPLACING THE BRAKE PADS DO NOT USE THE SCOOTER UNTIL YOU HAVE OPERATED THE BR...

Page 68: ...take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre involves removing the wheel in question Take your vehicle to an Authorised Service Centre or Dealer for these operations CAUTION TO USE THE INFLATE AND REPAIR SPRAY CAN PROPERLY FOLLOW THE INSTRUCTIONS ON THE PACKAGING WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED RIDING THE VEHICLE WITH VERY LOW...

Page 69: ...keep the wheels lifted above the ground by resting the chassis on two wooden wedges 4 As regards the battery follow the instructions in the Battery section Recommended products AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions throttle control Oil for 4 stroke engines Cleaning the vehicle Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces O...

Page 70: ...OT DIFFUSER ON THE TRANS MISSION COVER CAUTION NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF NEVER USE CLOTHS SOAKED IN ALCOHOL PETROL DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES IN ORDER NOT TO DAM AGE THE LUSTRE FINISH OR ALTER THEIR MECHANICAL PRO...

Page 71: ...P PROBLEMS Lack of fuel in tank Refuelling Fuel pump fault Contact an Authorized Service Centre Flat battery Recharge the battery IMPORTANT DO NOT USE THE SCOOTER TO THE COMPLETE EXHAUSTION OF FUEL SHOULD THIS OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE KEY SWITCH TO OFF AND TOP UP THE FUEL TANK AS SOON AS POSSIBLE FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND OR THE CATA...

Page 72: ...uck Contact an Authorised Service Centre HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty Try to blow out with compressed air otherwise replace the filter INSUFFICIENT BRAKING Greasy disc Worn pads Faulty braking system Presence of air in the front and rear brake circuit Contact an Authorised Service Centre Presence of air in the front and rear brake circuit Contact an Authorised S...

Page 73: ...ock absorber preloading incorrectly set Contact an Authorised Service Centre IRREGULAR AUTOMATIC TRANSMISSION Variator rollers and or driving belt damaged Contact an Authorised Service Centre STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease 73 3 Maintenance ...

Page 74: ...74 3 Maintenance ...

Page 75: ...SR MAX 300 i e Chap 04 Technical data 75 ...

Page 76: ...04_01 76 4 Technical data ...

Page 77: ...ith hydraulic control activated by handlebar right side lever Rear brake Ø 240 mm disc brake with hydraulic control operated by the handlebar left side lever Wheel rim type Light alloy Front wheel rim 15 x 3 00 Rear wheel rim 14 x 3 50 Front tyre Tubeless 120 70 15 56P Rear tyre Tubeless 140 60 14 64P Front tyre pressure 2 1 bar Rear tyre pressure 2 4 bar Kerb weight 174 5 kg Maximum weight limit ...

Page 78: ...t 6 000 rpm Primary drive Automatic expandable pulley variator with torque server V belt automatic self ventilating centrifugal dry clutch Final reduction with gear reduction unit in oil bath Lubrication Engine lubrication with lobe pump inside crankcase chain driven with double filter mesh and paper Cooling Forced coolant circulation system Electric starter Oil coated freewheel and torque limiter...

Page 79: ...c injection with electric fuel pump Fuel Unleaded petrol 95 RON Exhaust silencer Absorption type exhaust muffler with catalytic converter Emissions compliance EURO 3 CAPACITIES Engine oil 1 3 l Transmission oil 250 cm Cooling system fluid 1 8 l Fuel tank reserve approx 15 00 l approx 2 80 l 79 4 Technical data ...

Page 80: ...04_02 Kit equipment 04_02 16 mm box spanner Twin screwdriver A pair of pliers to extract fuses Wrench for adjusting shock absorbers The tools are stored in the helmet compartment 80 4 Technical data ...

Page 81: ...SR MAX 300 i e Chap 05 Spare parts and accessories 81 ...

Page 82: ...RS THE WARRANTY VOID WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE IT IS THEREFORE ESSENTIAL TO CON TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE AND FIT ACCESSORIES CORRECTLY THE USE OF NON ORIGINAL ACCES SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER WARNI...

Page 83: ...BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN ICAL ANTITHEFT DEVICE ON THE VEHICLE U SHAPED PADLOCK DISC BLOCK ETC MAINLY NEAR THE BRAKE PIPES TRANSMISSIONS AND OR ELECTRIC CA BLES AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTITHEFT DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN SERIOUSLY DAMAGE ITS COMPONENTS COMPROMISE THE CORRECT FUNCTIONING OF THE VEHICLE AND ...

Page 84: ...84 5 Spare parts and accessories ...

Page 85: ...SR MAX 300 i e Chap 06 Programmed maintenance 85 ...

Page 86: ...ervice Centre or Dealer without waiting until the next scheduled service to solve it All scheduled maintenance services must be carried out at the specified intervals even if the stated mileage has not yet been reached Punctual scooter servicing is essential to ensure your warranty remains valid For any further information concern ing Warranty procedures and Scheduled Maintenance please refer to t...

Page 87: ...ry I I I I I I I Brake fluid I I I I I I I Coolant I I I I I I I Engine oil R I R I R I R I R I R I R Hub oil R I R I R I R Brake pads I I I I I I I I I I I I I Sliding shoes CVT rollers R R R R R R Tyre pressure and wear I I I I I I I Vehicle road test I I I I I I I Suspension I I I I I I Steering A A A A A A A Centre stand L L I CHECK AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R ...

Page 88: ...API SL ACEA A3 AGIP BRAKE 4 Brake fluid SAE J 1703 FMVSS 116 DOT 3 4 ISO 4925 CUNA NC 956 DOT 4 synthetic fluid AGIP PERMANENT SPECIAL Ethylene glycol based antifreeze fluid with organic inhibition additives Red ready for use ASTM D 3306 ASTM D 4656 ASTM D 4985 CUNA NC 956 16 AUTOSOL METAL POLISH Silencer cleaning paste special product for cleaning and polishing stainless steel silencer AGIP GREAS...

Page 89: ...2 Helmet compartment 65 Horn 18 Hub oil 45 I Identification 25 Immobilizer 20 22 K Key switch 16 Keys 20 L Light switch 18 M Maintenance 14 41 85 86 Maintenance Table 86 Mirrors 66 R rear view mirrors 66 S Saddle 24 Scheduled maintenance 86 Shock absorber 33 Spark plug 48 Stand 37 Start up 19 T Tank 20 Technical data 75 Transmission 38 Turn indicators 64 Tyre pressure 32 Tyres 47 89 ...

Page 90: ...quality control procedures to guarantee reliability and durability The descriptions and images in this publication are given for illustrative purposes only and are not binding While the basic characteristics as described and illustrated in this booklet remain unchanged Piaggio C S p A reserves the right at any time and without being required to update this publication beforehand to make any change...

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APRILIA SR MAX 300 i.e., Manual

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