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APRILIA SCARABEO 50 I.E 100 4T - 2002, Manual

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APRILIA SCARABEO 50 I.E 100 4T - 2002 Manual Download Page 24

24

use and maintenance 

Sonic 50

Check the braking efficiency. If
necessary, contact your 

aprilia

Official Dealer.

In case of excessive movement of the
brake lever, of excessive elasticity or in
case there is air in the circuit, contact
your 

aprilia

 Official Dealer, since it may

be necessary to bleed the system.

REAR DRUM BRAKE

The brakes are the parts that
most ensure your safety and for
this reason they must always be

perfectly working.

For any doubt regarding the perfect
functioning of the braking system and
in case you are not able to carry out the
usual checking operations, contact
your 

aprilia

 Official Dealer.

ADJUSTING THE BRAKE

◆

Measure the distance covered by the le-
ver before the brake starts it braking ac-
tion. The idle stroke at the end of the
brake lever must be about 10 mm.

◆

Adjust the clearance by acting on the ad-
juster (1).

◆

Put on the brake repeatedly and make
sure that the wheel turns freely after the
brake has been released.

◆

Check the braking efficiency.

The fact that the adjuster (1) can be
tightened completely or the indicator (2)
is positioned beyond the reference
tooth (3) indicates that the brake shoes
a r e   w o r n ;   i n   t h i s   c a s e ,   s e e   p . 4 6
(CHECKING THE SHOE WEAR).

Summary of Contents for SCARABEO 50 I.E 100 4T - 2002

Page 1: ......

Page 2: ...ur and other people s safety and for the vehicle Indications to make the opera tions easier Technical informa tion TECHNICAL INFORMATION The operations preceded by this symbol must be repeated also on...

Page 3: ...tries In some countries the antipollution and noise regulations in force re quire periodical inspections The user of the vehicle in these countries must contact an aprilia Official Dealer to have the...

Page 4: ...THE TRANSMISSION OIL LEVEL 40 CHANGING THE TRANSMISSION OIL 41 FRONT WHEEL 42 REAR WHEEL 44 CHECKING THE BRAKE PAD WEAR 45 CHECKING THE SHOE WEAR 46 GREASING THE REAR BRAKE CAM PIN 46 CHECKING THE STE...

Page 5: ...safe drive...

Page 6: ...y driv ing it first in areas with low traffic and or pri vate areas The use of medicins alcohol and drugs or psychotropic substances notably increases the risk of accidents Be sure that you are in goo...

Page 7: ...ing etc and give due consideration to the road surface visibility and other driv ing conditions Avoid obstacles that could damage the ve hicle or make you lose control Avoid riding in the slipstream c...

Page 8: ...s been involved in an acci dent make sure that no damage has oc curred to the control levers pipes wires braking system and vital parts If necessary have the vehicle inspected by an aprilia Official D...

Page 9: ...n is punished by law with apposite sanctions including the confiscation of the vehicle which according to the case can be com bined with the sanctions provided for not using the crash helmet and or th...

Page 10: ...es during an emergency Large fairings and windscreens assembled on the vehicle can produce aerodynamic forces capable of compromising the stabili ty of the vehicle while driving Make sure that the equ...

Page 11: ...des because it could hit people or obstacles making you lose control of the vehicle Do not carry any bag if it is not tightly se cured to the vehicle Do not carry bags which protrude too much from the...

Page 12: ...nic 50 ARRANGEMENT OF THE MAIN ELEMENTS KEY 1 Bag hook 2 Fuel tank 3 Fuel tank plug 4 Saddle lock 5 Transmission oil filling cap 6 Kick starter 7 Transmission oil drain plug 8 Centre stand 9 Air clean...

Page 13: ...love compartment 4 Ignition switch steering lock 5 Brake fluid reservoir front brake 6 Coolant expansion tank plug 7 Expansion tank 8 Front cover of the rear part of the fairing 9 Inspection cover 10...

Page 14: ...cators 7 Right rear view mirror in the countries where required 8 Front brake lever 9 Throttle grip 10 Start push button 11 Ignition switch steering lock INSTRUMENTS AND INDICATORS KEY 1 Fuel level in...

Page 15: ...IL TANK Total kilometres odometer It indicates the total number of kilometres covered Speedometer It indicates the driving speed Low beam warning light It comes on whenever the ignition switch is turn...

Page 16: ...TTON The horn is activated when the push button is pressed 2 COLD START LEVER The starter for the cold start of the engine is operated by rotat ing the lever downwards To disconnect the cold start bri...

Page 17: ...when the ignition switch is in position The lighting system works only when the engine is running 1 START PUSH BUTTON When the start push button is pressed and one of the brake levers front or rear i...

Page 18: ...eering Turn the handlebar completely leftwards Turn the key 1 to position and press it Release the key Turn the key and steer the han dlebar at the same time Rotate the key 1 anticlockwise left wards...

Page 19: ...no longer have to carry the crash helmet or other objects with you eve ry time you park the vehicle The compartment is positioned under the saddle To reach it Raise the saddle see beside UNLOCK ING L...

Page 20: ...hexagon spanner Maximum allowed weight 1 5 kg BAG HOOK Do not hang excessively bulky bags or parcels to the hook as this may seriously compromise the manoeuvrability of the vehicle or the movement of...

Page 21: ...engine In case some fuel has accidentally been spilt make sure that the area has com pletely dried and before starting the ve hicle verify that there is no fuel inside the fuel filler neck Since petr...

Page 22: ...ter using the oil Do not dispose of the oil in the environment KEEP AWAY FROM CHILDREN BRAKE FLUID recommendations Sudden resistance or clearance problems on the brake lever may be due to problems in...

Page 23: ...stamped on the glass 2 If not provide for topping up TOPPING UP Carefully read p 22 BRAKE FLUID recommendations The brake fluid may flow out of the reservoir Do not operate the brake lever if the scr...

Page 24: ...he braking system and in case you are not able to carry out the usual checking operations contact your aprilia Official Dealer ADJUSTING THE BRAKE Measure the distance covered by the le ver before the...

Page 25: ...grip and the controlla bility of the vehicle Change the tyre when it is worn out or in case of puncture on the tread side if the puncture is larger than 5 mm Use only tyres in the size suggested by ap...

Page 26: ...his way losses due to evaporation are reduced and it is not necessary to top up very frequent ly The mineral salt deposits left in the radiator by evaporated water are thus reduced and the efficiency...

Page 27: ...filling hole make sure that the coolant level is included be tween the MIN and MAX elements If neither element is covered by the cool ant proceed as follows Top up until the coolant level reaches appr...

Page 28: ...espectively Due to the catalytic reaction the high tem perature reached by the exhaust gases makes for the burning of the oil particles thus keeping the silencer clean and elimi nating the exhaust fum...

Page 29: ...47 Accelerator Make sure that it works smoothly and that it is possible to open and close it completely in all steering positions If necessary adjust and or lubricate it 53 2 stroke oil Check and or t...

Page 30: ...ss the start push button 3 with out accelerating then release it as soon as the engine starts When the start push button is pressed the 2 stroke oil reserve warning light comes on With the engine in r...

Page 31: ...t er with the engine on Push down the kick starter 3 with your right foot releasing it immediately If necessary repeat the operation until the engine starts STARTING AFTER A LONG PERIOD OF INACTIVITY...

Page 32: ...braking at the last moment it would be very easy to skid If the brakes are operated continuously on downhill stretches the friction sur faces can overheat thus reducing the braking efficiency Never dr...

Page 33: ...p the throttle grip open more than three fourths for long stretches STOPPING If possible avoid stopping abruptly slowing down suddenly and braking at the last moment Release the throttle grip pos A an...

Page 34: ...s sta ble SUGGESTIONS TO PREVENT THEFT NEVER leave the ignition key inserted and always use the steering lock Park the vehicle in a safe place possibly in a garage or a protected place If possible use...

Page 35: ...uth the compo nents are not edible and some of them are noxious or even toxic If not expressly indicated other wise for the reassembly of the units repeat the disassembly op erations in reverse order...

Page 36: ...icle in rainy and dusty areas or on uneven ground Component After running in 500 km 312 mi Every 4000 km 2500 mi or 12 months Every 8000 km 5000 mi or 24 months Battery Terminal fastening Electrolyte...

Page 37: ...al of deposits from the exhaust Piston rings every 12000 km 7500 mi Accelerator operation Mixer General running of the vehicle Braking systems brake discs Cylinder cooling system every 20000 km 12500...

Page 38: ...orber Engine no FRAME NUMBER The frame number is stamped on the cen tral tube of the frame To be able to read it it is necessary to remove the cover 1 Frame no AIR CLEANER Do not use petrol or inflamm...

Page 39: ...hose clamp 4 Disconnect the pipe 5 Upon reassembly position the pipe 5 correctly Unscrew and remove the screw 6 tak ing the washer Upon reassembly position the rear brake cable eyelet 7 cor rectly Uns...

Page 40: ...r 1 with at least 110 cm capacity under the drain plug 2 Unscrew the filling cap 3 and the oil drain plug 2 Let all the oil flow out of the oil pan Measure the quantity and if it is less than 100 cm t...

Page 41: ...engine reaches the normal running temperature see p 15 Coolant temperature indicator then stop the engine Position the vehicle on the centre stand Put a graduated container 1 with at least 110 cm capa...

Page 42: ...tons may go out of their seats thus causing the outflow of the brake fluid In this case consult your aprilia Official Dealer who will carry out the proper maintenance operation Remove the brake calipe...

Page 43: ...the wheel pin 6 from the right side of the vehicle travelling direction Insert the spacer 9 between the hub and the fork left rod Insert the washer 8 lock the rotation of the wheel pin 6 with a spann...

Page 44: ...ic band 4 Unscrew and remove the wheel nut 1 and the washer Upon reassembly change the wheel nut special type Wheel nut driving torque 110 Nm 11 kgm Remove the plastic band 4 and take the piece of car...

Page 45: ...f drive and on the road The wear will be greater when the ve hicle is driven on dirty or wet roads To carry out a rapid checking of the wear of the front pads proceed as follows Position the vehicle o...

Page 46: ...INTENANCE Remember 1 mile 1 6 km 1 km 0 625 miles Grease the rear brake cam pin every 4000 km If the vehicle is used on dusty roads this operation must be carried out more frequently The greasing of t...

Page 47: ...wear indicator 2 and the relevant gasket Withdraw the cam pin 9 Moderately grease only the cen tral part of the pin Avoid dirting the cam or the are as around the pin seat with grease Grease the centr...

Page 48: ...ure Do not shake the fork excesive ly otherwise you may take in consideration the movement of the stand thus observing an incorrect slack Repeat the previous operation more than once If you find that...

Page 49: ...r Do not attempt to reinstall the removed hose clamp since it is unusable Do not replace the removed hose clamp with a screw clamp 2 or with other types of clamp Remove the inspection cover see p 52 R...

Page 50: ...rews 6 Handle with care Do not force the electric cable Partially remove the front handlebar cov er 7 Remove the blinking A Remove the front handlebar cover 7 REMOVING THE REAR HANDLEBAR COVER Careful...

Page 51: ...posi tion Unscrew and remove the three screws 2 Withdraw the front cover 3 radiator grid 4 by pulling it downwards Remove the front transparent screen 5 together with the collar 6 by withdraw ing it...

Page 52: ...PART OF THE FAIRING Carefully read p 35 MAINTENANCE Handle the plastic and painted components with care and avoid scraping or damaging them Position the vehicle on the centre stand Lift the saddle see...

Page 53: ...R OF THE REAR PART OF THE FAIRING Act on the adjusting screw 1 positioned on the carburettor By SCREWING IT clockwise you in crease the engine rpm By UNSCREWING IT anticlockwise you decrease the engin...

Page 54: ...clean them with the special cleaners for spark plugs with an iron wire and or a metal brush Energetically blow some air in order to prevent the removed residues from get ting into the engine If the sp...

Page 55: ...and any other source of heat During the recharging or the use make sure that the room is properly ventilated and avoid inhaling the gases released during the recharging KEEP AWAY FROM CHILDREN Never i...

Page 56: ...the positive cable Brush with a wire brush to eliminate any sign of corrosion Reconnect first the positive and then the negative cable Cover the terminals with special grease or Vaseline REMOVING THE...

Page 57: ...battery with a battery charg er A recharge with an amperage equal to 1 10th of the battery capacity is recom mended After the recharging operation check the electrolyte level again and if necessary t...

Page 58: ...or if the vehicle fails to start it is necessary to check the fuse 1 For the checking proceed as follows Turn the ignition switch to position to avoid any accidental short circuit Remove the inspecti...

Page 59: ...FRONT TRANSPARENT SCREEN Act on the suitable screw 1 by means of a screwdriver By TURNING IT CLOCKWISE you set the beam upwards By TURNING IT ANTICLOCKWISE you set the beam downwards BULBS Carefully...

Page 60: ...of the compartment Unscrew and remove the screw 6 Extract the cover 7 withdrawing it from the pin 8 present on the bottom of the glove compartment Reach the bulb protection element 9 To change the bu...

Page 61: ...ntil releasing the tang then remove it Act on the opening 5 and lock the bulb socket 6 press the bulb 7 moderately rotate it anticlockwise and extract it To install the new bulb intro duce the bulb in...

Page 62: ...ulb sockets one by one in such a way as to avoid positioning them incorrectly dur ing the reassembly Extract the relative bulb socket Extract the bulb and replace it with one of the same type DASHBOAR...

Page 63: ...bulb in the socket making the two bulb pins coin cide with the relevant guides on the socket Correctly install a new bulb of the same type Upon reassembly correctly po sition the protection screen in...

Page 64: ...flames Do not dispose of fuel in the environ ment Position the vehicle on the centre stand Stop the engine and wait until it has coo led down Prepare a container with capacity excee ding the fuel quan...

Page 65: ...surfaces use a low pressure water jet carefully wet the dirty parts remove mud and filth with a soft car sponge impregnat ed with a lot of water and shampoo 2 4 parts of shampoo in water Then rinse w...

Page 66: ...EMOV ING THE BATTERY Wash and dry the vehicle see p 65 CLEANING Polish the painted surfaces with wax Inflate the tyres see p 25 TYRES By means of a suitable support position the vehicle so that both t...

Page 67: ...80 mm Min ground clearance 155 mm Weight ready for starting 80 kg Weight ready for starting 87 kg ENGINE Type MINARELLI 2 stroke with controlled ignition Number of cylinders 1 Total displacement 49 26...

Page 68: ...max load driver luggage 105 kg driver passenger luggage 180 kg in the countries where this is allowed TRANSMISSION Speed change gear automatic and stepless Primary V belt Ratios minimum for stepless...

Page 69: ...KES Front disc brake 155 mm with hydraulic transmission Rear drum brake 110 mm with mechanic transmission WHEELS RIMS alloy Front 2 50 x 10 Rear 2 50 x 10 TYRES tubeless Front 100 90 10 56J Rear 100 9...

Page 70: ...ECTRIC SYSTEM Battery 12 V 4 Ah Fuse 7 5 A Generator with permanent magnet 12 V 85 W Low beam bulbs 12 V 15 W Direction indicator bulbs 12 V 10 W Rear parking light stoplight bulb 12 V 5 21 W Number p...

Page 71: ...W these can be mixed as indicated below SAE 10W 0F A 5W 67 of the volume 0F A 20W 33 of the volume or FORK 5W 67 of the volume FORK 20W 33 of the volume SAE 15W 0F A 5W 33 of the volume 0F A 20W 67 of...

Page 72: ...72 NOTE use and maintenance Sonic 50 ASK FOR GENUINE SPARE PARTS ONLY...

Page 73: ...73 NOTE use and maintenance Sonic 50 ASK FOR GENUINE SPARE PARTS ONLY...

Page 74: ...74 use and maintenance Sonic 50 Importers...

Page 75: ...75 use and maintenance Sonic 50 Importers...

Page 76: ...76 use and maintenance Sonic 50 WIRING DIAGRAM Sonic 50...

Page 77: ...diode 21 Coolant thermistor 22 Blinking 23 Dashboard 24 Direction indicator warning light 25 2 stroke oil reserve warning light 26 Dashboard light 27 Fuel level instrument 28 Low fuel warning light 2...

Page 78: ...78 NOTE use and maintenance Sonic 50 ASK FOR GENUINE SPARE PARTS ONLY...

Page 79: ...79 NOTE use and maintenance Sonic 50 ASK FOR GENUINE SPARE PARTS ONLY...

Page 80: ...p a wishes to thank its customers for the purchase of this vehicle Do not dispose of oil fuel polluting substances and components in the envi ronment Do not keep the engine running if it isn t necessa...

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