•
Remove the two crankshaft and cam-
shaft reference pins.
•
Turn the crankshaft until the gear
screw covered by the head when the
hole on the camshaft gear is aligned
with the hole on the U bolt, is visible.
•
Block crankshaft rotation using one of
the specific tools.
•
Apply Loctite 243 thread lock on the
thread of the second gear fastener
screw. This screw must be replaced at
each reassembly.
•
Tighten the second camshaft gear fix-
ing screw to exactly the torque speci-
fied.
•
Remove the crankshaft locking tool.
Specific tooling
020848Y
Flywheel retainer
020850Y
Primary gear lock
020851Y
Camshaft timing pin
020852Y
Crankshaft timing pin
•
Turn the crankshaft back to the previous position in which the camshaft and U bolt holes
were aligned; Refit the reference pin while checking, using the crankshaft reference pin, that
the clutch side hole and the hole in the crankshaft are perfectly aligned.
•
If this is not the case, repeat the timing operations.
Specific tooling
020851Y
Camshaft timing pin
020852Y
Crankshaft timing pin
Rear head removal
•
Remove the rear head cover and the clutch cover.
•
Move cylinder piston 1 (left rear piston) to the TDC;
•
Turn the crankshaft 450° (one complete turn + 90°) in the direction of motor rotation (direction
of travel) in order to align the hole on the intake camshaft gear with the hole on the U-bolt.
This ensures that all the rear cylinder bank valve springs are decompressed.
Engine
RSV4 Factory
ENG - 300
Summary of Contents for RSV4 FACTORY
Page 1: ...SERVICE STATION MANUAL 894159 RSV4 Factory ...
Page 4: ......
Page 6: ...INDEX OF TOPICS CHARACTERISTICS CHAR ...
Page 52: ...INDEX OF TOPICS SPECIAL TOOLS S TOOLS ...
Page 60: ...INDEX OF TOPICS MAINTENANCE MAIN ...
Page 83: ...INDEX OF TOPICS TROUBLESHOOTING TROUBL ...
Page 92: ...INDEX OF TOPICS ELECTRICAL SYSTEM ELE SYS ...
Page 224: ...INDEX OF TOPICS ENGINE FROM VEHICLE ENG VE ...
Page 244: ...INDEX OF TOPICS ENGINE ENG ...
Page 350: ...INDEX OF TOPICS POWER SUPPLY P SUPP ...
Page 361: ...INDEX OF TOPICS SUSPENSIONS SUSP ...
Page 399: ...INDEX OF TOPICS CHASSIS CHAS ...
Page 422: ...INDEX OF TOPICS BRAKING SYSTEM BRAK SYS ...
Page 434: ...INDEX OF TOPICS COOLING SYSTEM COOL SYS ...
Page 444: ...INDEX OF TOPICS BODYWORK BODYW ...
Page 470: ...INDEX OF TOPICS PRE DELIVERY PRE DE ...
Page 475: ... Fit the two seater saddle RSV4 Factory Pre delivery PRE DE 475 ...