PERIODIC MAINTENANCE
QUASAR 125-180
2
- 4 -
00
Release 00/2003 - 09
2.2
FASTENERS
The fasteners reported in the chart must be tightened to the specified torque using a torque wrench. Items highlighted
with (
) are especially important for safety.
ENGINE
Component
Nm
kgm
Note
Spark plug
20
2,0
Throttle control covers
13
1,3
Oil filter cover
15
1,5
Flywheel retaining nut
38
3,8
Camshaft flange nut
27
2,7
Mobile belt roller nut
38
3,8
Valve adjusting nut
5
0,5
Cylinder head nut
27
2,7
Primary drive gear nut
38
3,8
Head stud bolt
13
1,3
Oil bleeder
25
2,5
Right casing screw
10
1,0
Left casing screw
10
1,0
Valve cover screw
14
1,4
Converter cover screw
10
1,0
Oil cooler retaining screw
9
0,9
Starter motor screw
14
1,4
Oil pump screw
14
1,4
Stator screw
14
1,4
Engine mount screw
28
28
FRAME
Component
Nm
kgm
Note
Upper handlebars braces
4
0,4
Steering stem nut
10
1,0
Rear shock absorber retaining nut
40
4,0
Front hub retaining nut
60
6,0
Rear hub retaining nut
95
9,5
Front wheel retaining nut
38
3,8
Rear wheel retaining nut
38
3,8
Steering stem flange nut
25
2,5
Swinging arm spindle nut
90
9,0
Chain adjusting nut
22
2,2
Handlebars lower fastener
10
1,0
Front brake lever
10
1,0
Rear brake lever
10
1,0
Rear axle (inner) retaining screw
9
0,9
Rear axle (outer) retaining screw
15
1,5
Front shield retaining screw
4
0,4
Steering arm retaining screw
30
3,0
Headlight retaining screw
16
1,6
Muffler retaining screw
25
2,5
Footpeg retaining screw
4
0,4
Front suspension screw
40
4,0
Summary of Contents for QUASAR 125 2003
Page 9: ...FOREWORD QUASAR 125 180 0 8 00 Release 00 2003 06 NOTE ProCarManuals com ...
Page 25: ...GENERAL INFORMATION QUASAR 125 180 1 16 00 Release 00 2003 09 NOTE ProCarManuals com ...
Page 49: ...PERIODIC MAINTENANCE QUASAR 125 180 2 24 00 Release 00 2003 09 NOTE ProCarManuals com ...
Page 50: ...QUASAR 125 180 ENGINE 3 1 00 Release 00 2003 09 3 ENGINE ProCarManuals com ...
Page 97: ...ENGINE QUASAR 125 180 3 48 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 98: ...QUASAR 125 180 FUEL SYSTEM 4 1 00 Release 00 2003 09 4 FUEL SYSTEM ProCarManuals com ...
Page 103: ...FUEL SYSTEM QUASAR 125 180 4 6 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 104: ...QUASAR 125 180 ELECTRIC SYSTEM 5 1 00 Release 00 2003 09 5 ELECTRIC SYSTEM ProCarManuals com ...
Page 129: ...ELECTRIC SYSTEM QUASAR 125 180 5 26 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 130: ...QUASAR 125 180 CYCLE PARTS 6 1 00 Release 00 2003 09 6 CYCLE PARTS ProCarManuals com ...
Page 157: ...CYCLE PARTS QUASAR 125 180 6 28 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 158: ...QUASAR 125 180 TROUBLESHOOTING 7 1 00 Release 00 2003 09 7 TROUBLESHOOTING ProCarManuals com ...
Page 166: ...TROUBLESHOOTING QUASAR 125 180 7 9 00 Release 00 2003 09 NOTE ProCarManuals com ...
Page 167: ...TROUBLESHOOTING QUASAR 125 180 7 10 00 Release 00 2003 09 NOTE ProCarManuals com ...