
GENERAL INFORMATION
QUASAR 125-180
1
- 6 -
00
Release 00/2003 - 09
1.3.7
GENERAL PRECAUTIONS AND INFORMATION
Follow these instructions closely when repairing, disassembling or reassembling the motorcycle or its components.
Using bare flames is strictly forbidden when working on the motorcycle. Before servicing or inspecting the motorcycle:
stop the engine and remove the key from the ignition switch; allow for the engine and exhaust system to cool down;
where possible, lift the motorcycle using adequate equipment placed on firm and level ground. Be careful of any parts of
the engine or exhaust system which may still be hot to the touch to avoid scalds or burns.
Never put any mechanical parts or other vehicle components in your mouth when you have both hands busy. None of
the motorcycle components is edible. Some components are harmful to the human body or toxic.
If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order.
Where a procedure is cross-referred to relevant sections in the manual, proceed sensibly to avoid disturbing any parts
unless strictly necessary. Do not use polishing paste on matt paint.
Never use fuel instead of solvent to clean the motorcycle.
Do not use alcohol, petrol or solvents to clean the rubber and plastic parts and the seat: use only water and mild soap.
Always disconnect the battery negative (-) lead before soldering any electrical components.
When two or more persons service the same motorcycle together, special care must be taken to avoid personal injury.
Read carefully 1.4 (WARNINGS REGARDING FUEL, LUBRICANTS AND OTHER COMPONENTS).
1.3.8
BEFORE DISASSEMBLING ANY COMPONENTS
- Clean off all dirt, mud, and dust and clear any foreign objects from the vehicle before disassembling any components.
- Use the model-specific special tools where specified.
1.3.9
DISASSEMBLING THE COMPONENTS
- Never use pliers or similar tools to slacken and/or tighten nuts and bolts. Always use a suitable spanner.
- Mark all connections (hoses, wiring, etc.) with their positions before disconnecting them. Identify each connection using a dis-
tinctive symbol or convention.
- Mark each part clearly to avoid confusion when refitting.
- Thoroughly clean and wash any components you have removed using a detergent with low flash point.
- Mated parts should always be refitted together. These parts will have seated themselves against one another in service as a
result of normal wear and should never be mixed up with other similar parts on refitting.
- Certain components are matched-pair parts and should always be replaced as a set.
- Keep the motorcycle and its components well away from heat sources.
Summary of Contents for QUASAR 125 2003
Page 9: ...FOREWORD QUASAR 125 180 0 8 00 Release 00 2003 06 NOTE ProCarManuals com ...
Page 25: ...GENERAL INFORMATION QUASAR 125 180 1 16 00 Release 00 2003 09 NOTE ProCarManuals com ...
Page 49: ...PERIODIC MAINTENANCE QUASAR 125 180 2 24 00 Release 00 2003 09 NOTE ProCarManuals com ...
Page 50: ...QUASAR 125 180 ENGINE 3 1 00 Release 00 2003 09 3 ENGINE ProCarManuals com ...
Page 97: ...ENGINE QUASAR 125 180 3 48 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 98: ...QUASAR 125 180 FUEL SYSTEM 4 1 00 Release 00 2003 09 4 FUEL SYSTEM ProCarManuals com ...
Page 103: ...FUEL SYSTEM QUASAR 125 180 4 6 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 104: ...QUASAR 125 180 ELECTRIC SYSTEM 5 1 00 Release 00 2003 09 5 ELECTRIC SYSTEM ProCarManuals com ...
Page 129: ...ELECTRIC SYSTEM QUASAR 125 180 5 26 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 130: ...QUASAR 125 180 CYCLE PARTS 6 1 00 Release 00 2003 09 6 CYCLE PARTS ProCarManuals com ...
Page 157: ...CYCLE PARTS QUASAR 125 180 6 28 00 Release 00 2003 09 NOTES ProCarManuals com ...
Page 158: ...QUASAR 125 180 TROUBLESHOOTING 7 1 00 Release 00 2003 09 7 TROUBLESHOOTING ProCarManuals com ...
Page 166: ...TROUBLESHOOTING QUASAR 125 180 7 9 00 Release 00 2003 09 NOTE ProCarManuals com ...
Page 167: ...TROUBLESHOOTING QUASAR 125 180 7 10 00 Release 00 2003 09 NOTE ProCarManuals com ...