Release 00
2000-11
5
Enjoy
PRECAUTIONS AND GENERAL INFORMATION
When repairing, disassembling and reassembling the vehicle, scrupulously observe the following recommenda-
tions.
The use of open flames is forbidden under all circumstances.
Before performing any servicing or checks, switch off the motor, remove the key, allow the motor to cool
down, and if possible lift the vehicle on a solid level floor using specific equipment.
To avoid burns, be sure to keep away from hot motor parts.
The vehicle is made up of inedible parts. On no account must any parts be bitten, sucked, chewed or
swallowed.
Unless otherwise specified, the reassembly of parts is carried out by following the disassembling proce-
dures in reverse order.
Any overlapping operations in cross-references to other chapters should be interpreted logically so as to
avoid unnecessary removal of components.
Never use fuel as a solvent to clean the vehicle.
Remove the battery, the motor and the controller before performing any electric welding.
When two or more people are working at the same time, pay attention to the safety of each of them.
BEFORE REMOVING COMPONENTS
Remove any dirt, mud, dust and foreign bodies from the vehicle before removing any components.
Use the tools specially designed for this vehicle whenever necessary.
REMOVING COMPONENTS
Never loosen screws and nuts using pliers or tools other than the specific spanners.
Mark the positions on all connecting joints (pipes, cables, etc.) before separating them, and identify them with
different marks.
Clearly mark each part so it will be easily identified during installation.
Clean and wash the removed components with a low-flash detergent.
Keep mating parts together, as they have adapted to one another as a result of wear and tear. Some components
must be used in combination or replaced altogether.
Keep away from heat sources.
REPLACING COMPONENTS
Never reuse a circlip. Always replace removed circlips with new ones.
When fitting a new circlip, take care not to part its ends more than is required to fit it on the shaft.
After fitting a circlip, ensure that it is fully and firmly inserted in its seat.
Never use compressed air to clean the bearings.
IMPORTANT
Bearings should always rotate freely, smoothly and silently, otherwise they must be replaced.
CAUTION
WARNING