APRILIA ATLANTIC 300 -, Service Station Manual

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BUSHING CATEGORY CRANKCASE
HALVES CATEGORY
BUSHING INSIDE DIAMETER AFTER FITTING
C 1 29.024 ÷ 29.054
C 2 29.018 ÷ 29.048
E 1 29.018 ÷ 29.048
Combine the crankshaft with two crankwebs category 1 with a crankcase category 1 (or cat. 2 with cat.
2) A spare crankcase cannot be combined with a crankshaft with mixed categories. Spare shafts have
half-shafts of the same category.
CATEGORIES
CRANKCASE HALVES ENGINE HALF-SHAFT BUSHING
Cat. 1 Cat. 1 E
Cat. 2 Cat. 2 B
Cat. 1 Cat. 2 C
Cat. 2 Cat. 1 C
NOTE
DO NOT TAKE THE MEASUREMENT ON THE TWO HALF-
SHELL COUPLING SURFACE SINCE THE ENDS ARE RE-
LIEVED TO ALLOW BENDING DURING THE DRIVING
OPERATION.
NOTE
SPARE CRANKCASES ARE SELECTED WITH CRANK-
CASE HALVES OF THE SAME CATEGORY AND ARE FIT-
TED WITH CATEGORY C (YELLOW) BUSHINGS
Characteristic
Crankshaft-bushing maximum clearance al-
lowed:
0.08 mm
Crankcase diameter without bushing
CAT 1 : 32.959 ÷ 32.965 mm
CAT 2 : 32.953 ÷ 32.959 mm
Cylinder head
Clean all the coupling surfaces thoroughly before servicing the head. Pay attention to the position of
the springs and valves so as not to change the original position upon refitting them
- Using a trued bar and a thickness gauge, check
that the cylinder head surface is not worn or dis-
torted.
Characteristic
Maximum run-out allowed:
0.1 mm
- In case of irregularities, replace the head.
- Check the sealing surfaces for the inlet and exhaust manifold.
- Check that the camshaft and the rocker pin bearings show no signs of wear.
- Check that the head cover show no signs of wear.
ATLANTIC 300 i.e.
Characteristics
CHAR - 25