Aprilaire 8870 System Installation Manual Download Page 18

B+ B-

REF

A-

RC

A+

A-

B+

B-

A

B

A+

OFF   ON

OFF   ON

ON   OFF

ON   OFF

PWR

PWR

A

B

A

B

R

CA

+

A-

B+

B-

“A” LED flashes when
communications are
transmitted

“B” LED flashes when
communications are
received

1. At the computer type SN? (it does not matter if it is small

or capital letters) then press 

Enter.

You should get no response

because none of the

communication switches to the thermostats have been
turned on yet.

2. Go to the Distribution Panel and turn on the communication

switches for the thermostat with address #1 
(see 

ILLUSTRATION 12

).

3. Type 

SN?

and press 

Enter.

The computer should respond SN1. 

This indicates that

the thermostat with address #1 is communicating.

• If no response, type in 

SN?

and press 

Enter

again. If it

still does not appear, go to the Distribution Panel make
sure the communication switches for the thermostat
with address #1 are on.

• If the “SN” response contained a number other than one,

the communication switches you turned on were for an
address other than number one. Now is the time to verify
that the thermostat names/locations match the addresses
shown on the Network Interconnection Worksheet
(

ILLUSTRATION 3

). There is room on the Distribution

Panel label (on the inside cover of the Distribution Panel
enclosure) to write the address and thermostat name
with the corresponding terminal connections.

4. Type 

SN ID?

and press 

Enter.

The computer should respond SN1 MODEL# 8870 REV:
V

x.x

- RPC 2002; where 

x.x

represent the current

firmware revision level. This is done to determine if the
communication is robust. The large amount of data being
transmitted by the thermostat may be corrupted if there is
interference on the communication lines.

• 

If the response is not exactly as shown,

there is a

communication signal problem. The most likely sources

are a loose terminal connection, incorrect wire type,
damaged wire, electrical interference or incorrect
power supply. Look at all the terminal connections and
look at the wire where the insulation was stripped. If the
wire appears kinked, trim the wire and carefully strip the
insulation. Also, make sure the wires connected to the
thermostat “R” and “C” terminals is connected to the
corresponding Distribution Panel “R” and “C” terminals
for that particular thermostat. If this doesn’t help,
connect the “REF” terminal of all the thermostats to the
two “REF” terminals on the Distribution Panel.

5. Go to the Distribution Panel and turn off the

communication switches for address #1 and turn on the
communication switches for address #2.

6. Repeat this process to verify communications to all

thermostats one address at a time. Each time you turn on
the communication switches to a new thermostat, a new
“SN” number should respond. If this is not the case, go to
the thermostats and address them as indicated in 

Step 12.

7. Finally, go to the Distribution Panel and turn on all the

communication switches.

8. Type 

SN ID?

then press 

Enter.

All thermostats should respond as shown in #4. Make
sure the number of responses equals the number of
thermostats in your system, and that the responses are
complete and accurate.

9. Once you have successfully completed this procedure

you have verified that proper communication exists
between the computer and all of the thermostats. To test
out all of the functions of the thermostat, use the software
or automation package being installed with this system.
You can check out other thermostat functions using
HyperTerminal: go to the “Aprilaire Command Set”
section on page 19.

CHECK-OUT COMMUNICATIONS TO THE THERMOSTAT NETWORK

Step 14

ILLUSTRATION 12 – Com Switches

16

Summary of Contents for 8870

Page 1: ...A P A R T O F T H E A P R I L A I R E I N D O O R A I R C O M F O R T S Y S T E M AUTOMATED HVAC THE BEST IN INDOOR AIR COMFORT Communicating Thermostat System Installation Manual ...

Page 2: ...STEPS INVOLVED IN THE INSTALLATION OF A COMPLETE SYSTEM Step 1 GET ALL THE COMPONENTS YOU WILL NEED 1 Step 2 DISCONNECT POWER TO ALL HVAC EQUIPMENT AND OR ZONE CONTROL PANELS 2 Step 3 RUN THE REQUIRED WIRES 3 Step 4 LOCATE AND MOUNT THE AUTOMATION SYSTEM COMPONENTS 4 Step 5 CONNECT THE CONTROL WIRES TO THE HVAC ZONE SYSTEM AND THERMOSTATS 6 Step 6 CONNECT THE COMMUNICATION AND POWER WIRES TO THE D...

Page 3: ...A B A B A B A B A B A B A B MAIN PWR ON OFF R C 24VAC FUSE SPARE FUSE R C A A B B R C A A B B R C A A B B R C A A B B 1 COMPONENTS YOU WILL NEED see ILLUSTRATION 1 One Aprilaire Model 8870 Communicating Thermostat for each zone or single zone HVAC system One Aprilaire Model 8818 Distribution Panel per eight 8 thermostats in the system One Aprilaire Model 8811 Protocol Adapter per 32 thermostats or...

Page 4: ... to support two sensors The Model 8061 has one onboard temperature sensor and room for one offboard temperature sensor sensor 1 sensor 2 while the Model 8062 has one onboard temperature sensor sensor 1 and one onboard humidity sensor sensor 2 All sensors can be configured as either a control sensor replaces thermostat temperature sensor as control variable or a monitor sensor read only An offboard...

Page 5: ...ION 2 Step 3 1 Run thermostat cable from each thermostat to the appropriate HVAC system or zone control panel Use 4 through 8 conductor thermostat cable depending on the type of equipment and number of equipment stages Run one more wire than would be required if connecting to a mechanical thermostat If you are using remote temperature or humidity support modules as part of your installation now is...

Page 6: ...ME DURING THE REST OF THE INSTALLATION 2 Mount the zone control panel s if the HVAC system s is zoned Refer to the zone control panel installation instructions 3 The Aprilaire Distribution Panel must be mounted indoors in an accessible location such as a closet or utility room All thermostats will be wired to the Distribution Panel so adequate workspace will be important There are wire access hole...

Page 7: ...ION PANEL LOCATION NAME DISTRIBUTION PANEL TO DISTRIBUTION PANEL CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE Fill Out and Leave with System Software Package RX TX DATA RS 232 RX TX ENABLE RS 485 RX TX DATA RS 485 POWER Model 8811 Protocol Adapter Power 7 5VAC RS 485 RS 485 RS 232 5 ILLUSTRATION 3 Network Interconnection Worksheet ...

Page 8: ... SHEET FOR INTERNAL SCHEMATIC THERMOSTAT CHECK OUT PROCEDURES AND OTHER HVAC WIRING DETAILS R V Heat B R V Heat B DEH Y1 HUM W1 RC RH G W2 C RSC RSA RSB RSR R REF Y2 B B A A CAUTION ENSURE HVAC SYSTEM POWER IS OFF BEFORE WIRING USE 18 20 GA THERMOSTAT CABLE NUMBER OF CONDUCTORS REQUIRED DEPENDS ON THE HVAC SYSTEM BEING CONTROLLED REFER TO THE THERMOSTAT INSTALLATION SHEET FOR INTERNAL SCHEMATIC TH...

Page 9: ...l 8027 PLUG IN TRANSFORMER Model 8818 DISTRIBUTION PANEL RX TX DATA RS 232 RX TX ENABLE RS 485 RX TX DATA RS 485 POWER Model 8811 Protocol Adapter Power 7 5VAC RS 485 RS 485 RS 232 A A A CAT 5 CAT 5 CAT 5 CAT 5 DEH Y1 HUM W1 DEH Y1 HUM W1 DEH Y1 HUM W1 R V Cool O R V Cool O R V Heat B R V Heat B R V Cool O R V Cool O R V Heat B R V Heat B R V Cool O R V Cool O R V Heat B R V Heat B B B REF A R C A...

Page 10: ...enerating devices such as in an industrial or office setting CAT 5 See NOTE ON REF WIRE DEH Y1 HUM W1 R V Cool O R V Cool O R V Heat B R V Heat B 8 1 MAKE SURE THAT ALL SWITCHES IN THE DISTRIBUTION PANEL ARE OFF 2 Connect the communication wires DIAGRAM 4 shows how each thermostat is to be wired to the distribution panel Use the wire colors shown in DIAGRAM 4 to help ensure proper consistent conne...

Page 11: ...WER Model 8811 Protocol Adapter Power 7 5VAC RS 485 RS 485 RS 232 B B REF A R C A A B B A B A OFF ON OFF ON ON OFF ON OFF PWR PWR A B A B R C A A B B B B REF A R C A A B B A B A OFF ON OFF ON ON OFF ON OFF PWR PWR A B A B R C A A B B DISTRIBUTION PANEL 1 DISTRIBUTION PANEL 2 9 1 MAKE SURE THAT ALL SWITCHES IN THE DISTRIBUTION PANEL ARE OFF 2 If more than one Distribution Panel is used in the therm...

Page 12: ... ON OFF ON ON OFF ON OFF PWR PWR A B A B R C A A B B DISTRIBUTION PANEL RJ 11 RJ 11 1 2 3 4 5 6 CONNECTOR END VIEW 1 MAKE SURE THAT ALL SWITCHES IN THE DISTRIBUTION PANEL ARE OFF 2 Use Category 5 wire to connect the main communication terminals on the Distribution Panel with the Flying Leads of the protocol adapter see DIAGRAM 6 3 Connect the RS 232 port of the protocol adapter to the computer or ...

Page 13: ...power switch then turn on the power switch to one of the thermostats see ILLUSTRATION 4 The green LED next to the power switch should go on and the corresponding thermostat display should power up DO NOT TURN ON ANY OTHER SWITCHES 4 One by one turn on only the power switches not the communication switches for each thermostat Verify that the green LED comes on and that the thermostat display powers...

Page 14: ...s i e no two thermostats can have the same address Start with address 1 and increment by 1 for each new address do not skip an address This will help to speed communications Write down the address for each thermostat on the Network Interconnection Worksheet see ILLUSTRATION 3 6 After the address has been selected press the Enter button to store the address 7 Use the Scroll Up and Scroll Down butto...

Page 15: ... If the COMMUNICATIONS or HYPERTERMINAL folder is not present you will need to add this program to your Windows setup From the Start menu select SETTINGS CONTROL PANEL then select double click the Add Remove Programs icon Select the Windows Setup tab and place a in the Communications component box This will add HyperTerminal to your Windows setup Go back to 3 and get into the HyperTerminal folder ...

Page 16: ...st available number if you are unsure which one to use Click OK 7 A COM1 Properties dialog box should appear Use the pull down menus or type in the following for each selection see ILLUSTRATION 9 Bits per second 9600 or 19200 if thermostats are configured for this baud rate Data bits 8 Parity None Stop bits 1 Flow control none Click OK 14 ILLUSTRATION 8 Select Com Port ILLUSTRATION 9 Connection Pr...

Page 17: ...er keyboard Type any character and confirm that the RS 485 Data TX LED and the RS 232 Data RX LED see DIAGRAM 6 on page 10 on the Protocol Adapter flash as you type The LEDs flash very quickly 13 Press Enter to clear the command line Note On Windows 98 computers HyperTerminal does not echo typed characters doesn t show them on the screen as you type locally Do not be concerned This can be a little...

Page 18: ...not exactly as shown there is a communication signal problem The most likely sources are a loose terminal connection incorrect wire type damaged wire electrical interference or incorrect power supply Look at all the terminal connections and look at the wire where the insulation was stripped If the wire appears kinked trim the wire and carefully strip the insulation Also make sure the wires connect...

Page 19: ...l 8870 thermostat to a system using 8840 series thermostats 8844 8846 8847 or 8848 you must change the power supply installation modify the addressing method and remove terminating resistors from the Model 8811 protocol adapter 1 A separate power supply is required for Model 8870 thermostats and 8840 series thermostats This requires different wiring If using a Model 8800 8808 Communication Panel s...

Page 20: ...F ON OFF ON OFF ON OFF ON ON OFF ON OFF ON OFF ON OFF PWR PWR PWR PWR A B A B A B A B MAIN PWR ON OFF R C 24VAC FUSE R C A A B B R C A A B B MODEL 8818 DISTRIBUTION PANEL 2 WIRE TSTAT CABLE 2 IMPORTANT When addressing the thermostats the Model 8870 thermostat s must either be the first addresses on the network or there must be one address skipped between 8840 series thermostats For example if one ...

Page 21: ...o set your value Spaces are allowed between the command and the action The final portion Value is used only if a command or variable is to be set The value must follow the action with no intervening spaces A carriage return is used as the terminator for the command string Line feeds LF should not be sent with commands as this is a recognized ASCII character and invalidates any command received bet...

Page 22: ...ue which when added to the current heat set point does not fall outside the SH limits SH Decrement heat set point Integer value which when deducted from the current heat set point does not fall outside the SH limits SC Cool Mode Set Point Two or three digit integer 42 90 for F 6 33 for C SC Increment cool setpoint Integer value which when added to the current cool set point does not fall outside t...

Page 23: ... ADDRESS LOCATION DISTRIBUTION PANEL LOCATION NAME DISTRIBUTION PANEL TO DISTRIBUTION PANEL CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE CAT 5 WIRE Fill Out and Leave with System Software Package RX TX DATA RS 232 RX TX ENABLE RS 485 RX TX DATA RS 485 POWER Model 8811 Protocol Adapter Power 7 5VAC RS 485 RS 485 RS 232 ...

Page 24: ...DP 10005754 1 5 4 02 1015 E WASHINGTON AVE MADISON WI 53703 PHONE 888 782 8638 FAX 608 257 4357 www aprilaire com ...

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