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- 7 -

Position 

Article number 

Name 

Qty 

Position 

Article number 

Name 

Qty 

D-13001XX

Nose-pieces 

1  pcs 

A39 

S-1101900

Valve piston complete 

1  pcs 

S-1100153

Jaws Emhart 13300 

1  set 

42 

D-1101900

Valve piston 

1  pcs 

D-1300103

Clamping sleeve 

1  pcs 

43 

N-2103700800200

O - ring 8/2  Sh 70 

1  pcs 

D-1100301

Scraper ring 

1  pcs 

A40 

S-1102000

Valve body complete 

1  pcs 

D-1100401

Nut HP (M15,5x1) 

1  pcs 

44 

N-2103701000200

O - ring 10/2  Sh 70 

2  pcs 

Conduit suction complete 

1  pcs 

45 

D-1102000

Valve body 

1  pcs 

801 

Conduit suction 

1  pcs 

46 

N-2406696500090

Plastic ball PUR 9 

1  pcs 

802  N-2103700710160

O - ring 7,1/1,6 Sh 70 

1  pcs 

A41 

S-1102100

Valve bottom complete 

1  pcs 

803  D-1200530

Jaw pusher spring 

1  pcs 

44 

N-2103701000200

O - ring 10/2  Sh 70 

1  pcs 

804  D-1200203

Jaw pusher with thread 

1  pcs 

47 

D-1102100

Valve bottom 

1  pcs 

805  D-1100550

Washer of spring 

1  pcs 

48 

N-2103700900200

O - ring 9/2  Sh 70 

1  pcs 

D-1100601

Front nozzle 

1  pcs 

49 

N-1000798408200

Screw M8x20 DIN 7984 

2  pcs 

10 

N-2103702500250

O - ring 25/2,5  Sh 70 

1  pcs 

A75 

S-1202305

Air supply complete 

1  pcs 

A70 

S-1207701

Hydraulic body complete 

1  pcs 

51 

N-2103706000200

O - ring 60/2  Sh 70 

1  pcs 

11 

S-1200701

Hydraulic body 

1  pcs 

52 

N-2103706300200

O - ring 63/2  Sh 70 

1  pcs 

12 

D-1106100

Guiding band 

1  pcs 

53 

D-1202305

Air supply 

1  pcs 

13 

N-2200070155426

X - ring 15,54x2,62 Sh 70 

1  pcs 

67 

S-1203203

Aircoupling 

1  pcs 

14 

N-2040000000160

Stepseal 16 

1  pcs 

A43  S-1203213

Aircoupling body compl. 

1  pcs 

15 

N-2103701717178

O - ring 17,17/1,78 Sh 70 

1  pcs 

A44  S-1103221

Aircoupl. rot. part compl. 

1  pcs 

16 

D-1100800

Hanger 

1  pcs 

6705  N-1400471000012

Retaining ring 12 

1  pcs 

A71 

S-1200902

Hydraulic piston complete  1  pcs 

54 

D-1202400

Body bottom 

1  pcs 

17 

D-1200902

Hydraulic piston 

1  pcs 

59 

D-1202701

Pneumatic piston 

1  pcs 

18 

N-2040000000320

Stepseal 32 

1  pcs 

60 

N-2103900400150

O - ring 4/1,5 Sh 90 

1  pcs 

19 

N-2103702200300

O - ring 22/3  Sh 70 

1  pcs 

61 

N-1000091204080

Screw M4x8 DIN 912 

1  pcs 

20 

N-2200070249935

X - ring 24,99x3,53 Sh 70 

1  pcs 

A74 

S-1202801

Pneumatic piston compl. 

1  pcs 

21 

N-2104001200250

O - ring 12/2,5  VITON 

1  pcs 

62 

D-1202801

Pneumatic piston 

1  pcs 

22 

D-1106200

Guiding band 

1  pcs 

63 

N-2300007140000

Lip seal 14 

1  pcs 

23 

D-1106600

Seal 32 

1  pcs 

64 

D-1206400

Seal 90 

1  pcs 

24 

N-2103704200150

O - ring 42/1,5  Sh 70 

1  pcs 

65 

D-1203000

Pneu cylinder 

1  pcs 

25 

D-1201000

Nut of body 

1  pcs 

66 

D-1203100

Tube 

1  pcs 

26 

D-1101101

Wheel 

1  pcs 

68 

N-2104000700200

O - ring 7/2  VITON 

1  pcs 

27 

N-3600000000001

Steel ball 4,762 

1  pcs 

69 

N-2103700400150

O - ring 4/1,5  Sh 70 

1  pcs 

28 

N-3600000000002

Steel ball 8 

1  pcs 

A46 

S-1103300

Trigger body complete 

1  pcs 

A72 

S-1201200

Bush complete 

1  pcs 

70 

N-2103700700200

O - ring 7/2  Sh 70 

1  pcs 

29 

D-1301200

Endstop 

1  pcs 

71 

D-1103300

Trigger body 

1  pcs 

33 

N-2103700760130

O - ring 7,6/1,3  Sh 70 

1  pcs 

72 

N-2104000400100

O - ring 4/1  VITON 

2  pcs 

36 

N-2103701000150

O - ring 10/1,5  Sh 70 

1  pcs 

75 

N-2103700900130

O - ring 9/1,3  Sh 70 

1  pcs 

37 

D-1201700

Piston 

1  pcs 

73 

D-1103400

Trigger piston 

1  pcs 

38 

N-2103700900130

O - ring 9/1,3  Sh 70 

1  pcs 

74 

D-1103500

Trigger 

1  pcs 

30 

N-1000738000408

Screw M4x10 imbus zinc 

2  pcs 

76 

D-1103800

Trigger pin 

1  pcs 

31 

D-1101300

Hood 

1  pcs 

77 

D-1103900

Trigger ring 

2  pcs 

32 

S-1201402

Mandrel container 

1  pcs 

78 

N-1500000010004

Spring of trigger 

1  pcs 

34 

D-1101500

Small pin 

1  pcs 

79 

D-1103600

Nut of body 

1  pcs 

35 

D-1101600

Spring 

2  pcs 

80 

D-1203700

Soft sleeve 

1  pcs 

A73 

S-1207802

Insert PP complete 

1  pcs 

81 

N-2103703600200

O - ring 36/2  Sh 70 

1  pcs 

39 

N-2103901000200

O - ring 10/2 Sh 90 

1  pcs 

4001  D-1201802

Insert PP 

1  pcs 

4005  N-2140000000140

Glyd - ring 14x21,3x3,2 

1  pcs 

4006  N-2103701712262

O - ring 17,12/2,62 Sh 70 

1  pcs 

4007  N-2104001400200

O - ring 14/2  VITON 

1  pcs 

4008  D-1106300

Guiding band 

1  pcs 

4009  D-1301812

Valve washer 

1  pcs 

4010  D-1301822

Valve insert 

1  pcs 

4011  N-2104001200250

O - ring 12/2,5  VITON 

1  pcs 

4012  N-3600000000006

Steel ball 4 

1  pcs 

41 

N-2104001800220

O - ring 18/2,2  VITON 

1  pcs 

5. 

Air Power 

2

 Model 

Z-1

2

00001 

Pneudraulic Riveter Parts List

S-1300503

S-1300523

Summary of Contents for AirPower 1

Page 1: ...Repair Manual AirPower1 2 3 Models Z 1100001 Z 1200001 Z 13026001 Pneudraulic Riveter...

Page 2: ...cts of riveting tool 9 Description of defects and their remedies 10 Service set 11 List of special tools in the service set 1 Abbreviations CA compressed air MP special tool assembly jig D defect 2 Ge...

Page 3: ...CA is blown out from pos A75 and it leaks through outlets in pos 32 Put on or suck BR on to pos 1 BR is held on the front of pos 1 vertically with the help of CA CA leaks through outlets in pos 32 Pre...

Page 4: ...3 4 Air Power 1 Model Z 1100001 Pneudraulic Riveter Assembly Drawing...

Page 5: ...4 4 Air Power 2 Model Z 1200001 Pneudraulic Riveter Assembly Drawing...

Page 6: ...5 4 Air Power 3 Model Z 13026001 Pneudraulic Riveter Assembly Drawing...

Page 7: ...0 N 2103900400150 O ring 4 1 5 Sh 90 1 pcs 19 N 2103702200300 O ring 22 3 Sh 70 1 pcs 61 N 1000091204080 Screw M4x8 DIN 912 1 pcs 20 N 2200070249935 X ring 24 99x3 53 Sh 70 1 pcs A74 S 1102801 Pneumat...

Page 8: ...1204080 Screw M4x8 DIN 912 1 pcs 20 N 2200070249935 X ring 24 99x3 53 Sh 70 1 pcs A74 S 1202801 Pneumatic piston compl 1 pcs 21 N 2104001200250 O ring 12 2 5 VITON 1 pcs 62 D 1202801 Pneumatic piston...

Page 9: ...ing 24 99x3 53 Sh 70 1 pcs A74 S 1302801 Pneumatic piston compl 1 pcs 21 N 2104001200250 O ring 12 2 5 VITON 1 pcs 58 N 2103700500150 O ring 5 1 5 Sh 70 1 pcs 22 D 1106200 Guiding band 1 pcs 62 D 1302...

Page 10: ...entical for all mentioned types of riveting tools it is demonstrated only at the tool SERIE 1 Potential differences at tools serie2 and SERIE 3 are depicted and described in each individual step Step...

Page 11: ...MP14 tighten and put coloured warranty plug The process is different when using new parts pos 65 and pos 80 at first screw pos 65 on put on MP14 tighten and put coloured warranty plug Then put glue P...

Page 12: ...ol SERIE 3 Pos A74 is secured by pos 58 against unintended shifting out of pos 59 To remove pos A74 pull it down while holding pos 59 by hand SERIE 1 2 SERIE 3 Assembly Tool SERIE 1 and SERIE 2 Put on...

Page 13: ...12 Step 4 Disassembly Put MP15A on pos 59 then press MP15A with wrench screw out pos 61 with imbus key nr 3 and take pos 60 and pos 59 out Then pour out hydraulic oil from the riveting tool to a cup...

Page 14: ...w MP13 filled with hydraulic oil on pos 59 Connect CA slowly and repeatedly press and release piston MP13 as long as air bubbles leak from MP13 MP13 has to always be filled with hydraulic oil if not f...

Page 15: ...from MP11 there is a possibility of damaging the surface of pos 66 and screw pos 79 out Assembly Screw pos 79 on to the thread of pos A73 put MP11 on the locks of pos 79 slightly divert pos 66 from M...

Page 16: ...ke pos 69 out with MP32 be careful and do not damage recess in pos 54 Put pos 54 out of pos A75 Assembly Check the positions of sealings on pos 51 and pos 52 see Step 21 Put on pos 54 in to pos A75 wi...

Page 17: ...ount of CA pos A39 A40 46 and A41 will blow out of pos A70 due to the CA it is necessary to catch it e g with a cloth Assembly Insert pos A39 into pos A40 and insert this complet into pos A70 Insert p...

Page 18: ...17 Step 8 Disassembly Loosen pos A73 with MP33 key screw out and take out of pos A70 Assembly Put pos A73 on pos A70 screw on and tighten with MP33 key Check the right position of the sealing...

Page 19: ...os A70 with a wrench 23 Take pos 10 out of pos 9 with a help of MP32 Assembly Put pos 10 on the slot of pos 9 Screw pos 9 and pos 10 on pos A70 with a wrench 23 and tighten Screw pos 1 on pos 9 and ti...

Page 20: ...put wrench 17 on pos 6 loosen and screw pos 3 together with pos 2 out of pos A71 Take pos 2 out of pos 3 Assembly Slightly lubricate pos 2 and insert it into pos 3 Screw pos 3 together with pos 2 on p...

Page 21: ...20 Step 11 Disassembly Take pos 8 out of pos A71 Assembly Insert pos 8 into pos A71...

Page 22: ...21 Step 12 Disassembly Screw pos 6 out of pos A71 Assembly Screw pos 6 on and set the distance according to the table SERIE 1 SERIE 2 SERIE 3 x mm 15 5 0 2 15 5 0 2 19 5 0 2...

Page 23: ...lp of MP32 Put pos A72 out of pos 25 with the help of MP32 Beware of possible shooting up of pos 34 Assembly Insert pos A72 into pos 25 to the stop Put pos 81 on the slot of pos 26 put pos 26 together...

Page 24: ...MP12 take pos 24 out of pos 25 with the help of MP32 Tool SERIE 3 only Take pos 82 and pos 24 out of pos A70 SERIE 1 SERIE 2 SERIE 3 Assembly Tool SERIE 3 only Put pos 24 on pos 82 and put into pos A7...

Page 25: ...Lubricate external surface of MP16B and pos A71 inner surface of pos A70 and related sealings of pos A71 and pos A70 with silicon paste LUKOSAN Secure pos 22 in pos A71 with O ring 32 3 see the pictu...

Page 26: ...rom the inner side of pos 74 put on to pos 76 pos 77 and pos 78 Move pos 76 towards the opposed side of pos 74 cca 3 mm in distance Push pos 78 and insert pos 77 Push pos 76 through opposed side of po...

Page 27: ...e locks of pos A46 and screw out together with pos 73 of pos A70 take pos 73 out of pos A46 Assembly Screw pos A46 on pos 70 with the help of MP10 so that the front sides of both positions were neck a...

Page 28: ...27 Step 18 Disassembly Take pos 16 out of pos A70 Assembly Put pos 16 on pos A70...

Page 29: ...ie only Take pos 64 out of pos 62 take pos 63 and pos 58 out of pos 62 with the help of MP32 Be careful and do not damage recess in pos 62 SERIE 1 SERIE 2 SERIE 3 Assembly Tool SERIE 1 and SERIE 2 Ins...

Page 30: ...s 4005 and pos 4006 with the help of MP29 leads to their damage or destruction and it is necessary to replace them Be careful and do not damage recesses in pos 4001 SERIE 1 Assembly Put pos 4008 pos 4...

Page 31: ...07 pos 4005 and pos 4006 with the help of MP29 leads to their damage or destruction and it is necessary to replace them Be careful and do not damage recesses in pos 4001 and pos 4010 SERIE 2 SERIE 3 A...

Page 32: ...of pos 53 with imbus key nr 5 Disassembly pos 6705 with circlip pliers put pos A44 out of pos A43 Be careful and do not damage recesses in pos 53 Assembly Put pos A44 on pos A43 and secure pos 6705 w...

Page 33: ...elp of MP32 do not damage recesses in pos 17 Take pos 21 out of pos 17 with the help of MP32 Be careful and do not damage recesses in pos 17 Assembly Insert pos 21 into pos 17 Put pos 20 on pos 17 wit...

Page 34: ...ut a wrench 10 on pos 804 and loosen Take both wrenches out screw pos 804 out and take pos 803 and pos 805 out Assembly Put pos 802 on pos 801 Put pos 805 and pos 803 put several drops of glue Loctite...

Page 35: ...pos 33 out of pos 37 with the help of MP29 Releasing pos 38 and pos 33 with the help of MP29 leads to its damage or destruction and it is necessary to replace it Be careful and do not damage recesses...

Page 36: ...e help of MP32 42 Take pos 44 2x out of pos 45 with the help of MP32 Take pos 44 and pos 48 out of pos 47 with the help of MP32 Be careful and do not damage recesses in pos 42 and pos 45 Assembly Put...

Page 37: ...f MP32 Take pos 72 2x out of pos 71 with the help of MP29 Releasing pos 72 2x with the help of MP29 leads to its damage or destruction and it is necessary to replace it Be careful and do not damage re...

Page 38: ...e them Be careful and do not damage recesses in pos 11 Assembly Put pos 12 into pos 11 with the help of MP09A and MP09D Put pos 13 into pos 11 with the help of MP09B and MP09D Put pos 15 and pos 14 in...

Page 39: ...riveting tools equiped with lock function D5 does not suck or does not suck enough or shoots BR forwards D6 does not collect the nail of BR but the tool works properly D7 CA distribution D8 CA leaks...

Page 40: ...y pos 30 2x 31 27 28 34 35 2x 26 A72 13 check the wear and cleanness pos 26 31 34 A72 pressing on 26 31 34 A72 D3 disassembly pos 32 1 disassembly pos 30 2x 31 27 28 34 35 2x 26 A72 13 check the wear...

Page 41: ...bly pos 59 A73 4 8 20 A73 41 D11 disassembly pos 65 80 A74 2 3 check inner surface pos 65 65 80 check sealings pos A74 19 A74 63 64 disassembly pos 79 49 54 66 68 69 A75 67 6 66 check external surface...

Page 42: ...41 10 Service set Order Nr of service set is S 1002002...

Page 43: ...MP11 S 1002110 1 Wrench MP11 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP12 S 1002120 1 Wrench MP12 SERIE 1 SERIE 2 SERIE 3 MP13 S 1002130 1 Oil filling tool MP13 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP14 N 5200900...

Page 44: ...Call our friendly knowledgeable factory trained service technicians today discover what makes us different 800 563 1293 www applifast com...

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