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-6-

Connecting the Power Supply

If you need information about choosing a power supply, please read Choosing a
Power Supply located on page 13 of this manual.  The PS430 from Applied Motion
Products is a good supply for this drive.

If your power supply does not have a fuse on the output or some kind of short
circuit current limiting feature you need to put a 4 amp fast acting fuse between the
drive and power supply.  Install the fuse on the + power supply lead.

Connect the motor power supply "+" terminal to the driver terminal labeled "+
VDC".  Connect power supply "-" to the drive terminal labeled "VDC-".  Use no
smaller than 20 gauge wire.  Be careful not to reverse the wires.  Reverse connection
will destroy your driver, void your warranty and generally wreck your day.

Connecting the Motors

Warning:  When connecting a motor to the driver, be sure that the motor
power supply is off.  Secure any unused motor leads so that they can't
short out to anything.  Never disconnect the motor while the drive is
powered up.  Never connect motor leads to ground or to a power supply!

You must now decide how to connect your
motor to the drive.

Four lead motors

Four lead motors

Four lead motors

Four lead motors

Four lead motors can only be connected one
way.  Please follow the sketch at the right.

Six lead motors

Six lead motors

Six lead motors

Six lead motors

Six lead motors can be connected in series or
center tap.  In series mode, motors produce
more torque at low speeds, but cannot run as
fast as in the center tap configuration.  In
series operation, the motor should be operated at 30% less than rated current to
prevent overheating.  Wiring diagrams for both connection methods are shown on
the next page.  NC means not connected to anything.

A+

A–

B+

B–

4

lead

motor

Red

Blue

Yellow

White

4 Leads

+ VDC –

motor

supply

12-35 VDC

+

fuse

-11-

Programmable Output

The programmable output can be used to drive an LED, relay or the input of another
electronic device like a PLC or counter.  The “+” (collector) and “-” (emitter) termi-
nals of the phototransistor are available at the connector.  This allows you to
configure the output for current sourcing or sinking.  Diagrams of each type of
connection are shown below.

Do not connect the output to more than 30VDC.
The current through the output terminals must not exceed 20 mA.

Schematic Diagram of Output Circuit

Sinking Output

Sourcing Output

2035XD

OUT-

OUT+

5-24 VDC 

Power Supply

+

Load

330

+5V

OUT1–

OUT1+

Optoisolator

NEC PS2501

or equiv.

processor

inside 2035XD

PLC

COMMON

INPUT

2035XD

OUT-

OUT+

5-24 VDC 

Power Supply

+

SHOP ONLINE at www.airlinehyd.com

800-999-7378

Summary of Contents for 2035XD

Page 1: ...95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 6 4 03 JK Mechanical Outline 2 50 3 75 0 125 3 00 0 25 4 00 0 15 4x Ø 125 3 70 1 50 0 25 875 2x Ø 125 VDC VDC A A B B motor 1 A A B B OUT OUT motor 2 STEP STEP DIR DIR 5VOUT AN1 AN2 GND STEP STEP DIR DIR axis 1 axis 2 Connector Layout SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Page 2: ...imum Mounted on 1 4 inch thick black anodized aluminum heat transfer chassis 1 5 x 3 0 x 4 0 inches overall Power on green LED See drawing on page 16 for more information Ambient tempera ture range 0 to 70 C European style screw terminal blocks Wire size AWG 16 28 Motor 1 and DC input 6 position VDC VDC A A B B Signal Input 12 position ST1 ST1 DR1 DR1 5V AN1 AN2 GND ST2 ST2 DR2 DR2 Motor 2 and Out...

Page 3: ...w minutes you must properly mount it on a heat sinking surface Applied Motion Products can provide a compatible heat sink In most cases securing the drive to the metal enclosure of your system will make an effective heat sink Never use your drive in a space where there is no air flow or where other devices cause the surrounding air to be more than 70 C Never put the drive where it can get wet or w...

Page 4: ...t Current Current The maximum supply current you will need is the sum of the two phase currents However you will generally need a lot less than that depending on the motor type voltage speed and load conditions That s because the 2035XD uses switching amplifiers converting a high voltage and low current into lower voltage and higher current The more the power supply voltage exceeds the motor volta...

Page 5: ...plastic dimples that prevent the screws from falling out 12 Microstepping Many step motor drives offer a choice between full step and half step resolutions In most full step drives both motor phases are used all the time Half stepping divides each step into two smaller steps by alternating between both phases on and one phase on Microstepping drives like the 2035XD precisely control the amount of ...

Page 6: ...tors Four lead motors can only be connected one way Please follow the sketch at the right Six lead motors Six lead motors Six lead motors Six lead motors Six lead motors can be connected in series or center tap In series mode motors produce more torque at low speeds but cannot run as fast as in the center tap configuration In series operation the motor should be operated at 30 less than rated curr...

Page 7: ...l communication is achieved by infrared light When your circuit turns on or turns off an infrared LED built into the drive it signals a logic state to the phototransistors that are wired to the brains of the drive A schematic diagram of the input circuit is shown at the right inside 2035XD Drive Input Circuit 220Ω 220Ω STEP STEP 10 Connecting to the Analog Inputs The analog input of each axis can ...

Page 8: ...onnect signal levels as high as 24 volts to the 2035XD if you add external dropping resistors to the STEP and DIR inputs as shown below For 12 volt logic add 820 ohm 1 4 watt resistors For 24 volt logic use 2200 ohm 1 4 watt resistors Connecting to PLC with Sinking NPN Outputs Most PLC s use 24 volt logic 2035XD Drive 12 24V DIR DIR DIR STEP STEP STEP PLC with Sinking Outputs R R Connecting to PLC...

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