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Getting Started

To use your Applied Motion Products motor control, you will need the following:

• a 12-35 volt DC power supply for the motor.  Please read the section entitled

Choosing a Power Supply for help in choosing the right  power supply.

• a compatible step motor.
• a small flat blade screwdriver for tightening the connectors (included with drive).
• a personal computer running Microsoft Windows 95, 98, NT, Me, 2000 or XP.
• Applied Motion's eXposition™ software (supplied with drive on CD)
• Applied Motion Si™ programming cable.
If you plan to use the drive in Pulse & Direction Mode:
• a source of step pulses.  Signal may be sinking (NPN), sourcing (PNP) or

differential.

• if your application calls for bidirectional rotation, you'll also need a direction

signal.  This signal may also be sourcing, sinking or differential.

For Oscillator Mode:
• A run/stop signal or switch and a direction signal or switch.  Signals may be
sinking (NPN), sourcing (PNP) or differential.
• Analog speed signal or speed control potentiometer (optional)

connector

• DC power supply
• motor 1

mounting hole (1 of 6)

pc
connector

for programming

power
LED

connector

• output
• motor 2

connector

• step/run1, dir1
• step/run2, dir2
• analog in1
• analog in2

Always use the blue & white Applied 

Motion screwdriver to tighten the 

screw terminal connectors. Larger 

screwdrivers may remove the plastic 

dimples that prevent the screws from 

falling out.

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Microstepping

Many step motor drives offer a choice between full step and half step resolutions.
In most full step drives, both motor phases are used all the time.  Half stepping
divides each step into two smaller steps by alternating between both phases on and
one phase on.  Microstepping drives like the 2035XD precisely control the amount
of current in each phase at each step position as a means of electronically subdivid-
ing the steps even further.  The 2035XD offers a choice of full step, half step and 13
microstep resolutions.  The highest setting divides each full step into 254
microsteps, providing 50,800 steps per revolution when using a 1.8° motor.

In addition to providing precise positioning and smooth motion, microstep drives
can be used to provide motion in convenient units.  When the drive is set  to 2000
steps/rev (1/10 step) and used with a 5 pitch lead screw, you get .0001 inches/step.

The step resolution is selected using the eXpositon™ software on your PC.

Restrictions

Restrictions

Restrictions

Restrictions

Restrictions:
If an axis is in run/stop mode, the resolution of that axis is automatically 12,800
steps/rev.

If one axis is set for full step (200 steps/rev) or half step (400 steps/rev) then the
other axis must be also set for 200 or 400 steps/rev.

Direction signal must be set at least 10 microseconds before activating the run
signal, or the move may take place in the wrong direction.

SHOP ONLINE at www.airlinehyd.com

800-999-7378

Summary of Contents for 2035XD

Page 1: ...95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 6 4 03 JK Mechanical Outline 2 50 3 75 0 125 3 00 0 25 4 00 0 15 4x Ø 125 3 70 1 50 0 25 875 2x Ø 125 VDC VDC A A B B motor 1 A A B B OUT OUT motor 2 STEP STEP DIR DIR 5VOUT AN1 AN2 GND STEP STEP DIR DIR axis 1 axis 2 Connector Layout SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Page 2: ...imum Mounted on 1 4 inch thick black anodized aluminum heat transfer chassis 1 5 x 3 0 x 4 0 inches overall Power on green LED See drawing on page 16 for more information Ambient tempera ture range 0 to 70 C European style screw terminal blocks Wire size AWG 16 28 Motor 1 and DC input 6 position VDC VDC A A B B Signal Input 12 position ST1 ST1 DR1 DR1 5V AN1 AN2 GND ST2 ST2 DR2 DR2 Motor 2 and Out...

Page 3: ...w minutes you must properly mount it on a heat sinking surface Applied Motion Products can provide a compatible heat sink In most cases securing the drive to the metal enclosure of your system will make an effective heat sink Never use your drive in a space where there is no air flow or where other devices cause the surrounding air to be more than 70 C Never put the drive where it can get wet or w...

Page 4: ...t Current Current The maximum supply current you will need is the sum of the two phase currents However you will generally need a lot less than that depending on the motor type voltage speed and load conditions That s because the 2035XD uses switching amplifiers converting a high voltage and low current into lower voltage and higher current The more the power supply voltage exceeds the motor volta...

Page 5: ...plastic dimples that prevent the screws from falling out 12 Microstepping Many step motor drives offer a choice between full step and half step resolutions In most full step drives both motor phases are used all the time Half stepping divides each step into two smaller steps by alternating between both phases on and one phase on Microstepping drives like the 2035XD precisely control the amount of ...

Page 6: ...tors Four lead motors can only be connected one way Please follow the sketch at the right Six lead motors Six lead motors Six lead motors Six lead motors Six lead motors can be connected in series or center tap In series mode motors produce more torque at low speeds but cannot run as fast as in the center tap configuration In series operation the motor should be operated at 30 less than rated curr...

Page 7: ...l communication is achieved by infrared light When your circuit turns on or turns off an infrared LED built into the drive it signals a logic state to the phototransistors that are wired to the brains of the drive A schematic diagram of the input circuit is shown at the right inside 2035XD Drive Input Circuit 220Ω 220Ω STEP STEP 10 Connecting to the Analog Inputs The analog input of each axis can ...

Page 8: ...onnect signal levels as high as 24 volts to the 2035XD if you add external dropping resistors to the STEP and DIR inputs as shown below For 12 volt logic add 820 ohm 1 4 watt resistors For 24 volt logic use 2200 ohm 1 4 watt resistors Connecting to PLC with Sinking NPN Outputs Most PLC s use 24 volt logic 2035XD Drive 12 24V DIR DIR DIR STEP STEP STEP PLC with Sinking Outputs R R Connecting to PLC...

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