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D. RECEPTACLE ASSEMBLY SCREW COVER INSTALLATION

• Referring to "FIGURE C", loosen the three flip cover assembly mounting screws which fasten the flip cover assembly

to the receptacle housing (1 ).  Remove the flip cover assembly by carefully lifting it off of the receptacle housing.

Retain for future use, if desired.

• Remove one of the five receptacle housing mounting screws. Thread receptacle assembly screw cover (21) onto the

receptacle housing (1) until screw cover gasket is firmly seated against the receptacle housing face.  Replace

previously removed receptacle housing screw into unit, making sure to secure free end of receptacle assembly

screw cover (21) chain to housing by passing screw through the hole in the lug at the end of the chain.

'E. RECEPTACLE ASSEMBLY 

Electrical contacts eventually wear out, due to the amount of use the unit they are installed in experiences or due to 

environmental conditions .. The receptacle assembly can, therefore, be replaced. The receptacle assemblies can be 

replaced with the same type and brand as factory installed. Doing so will not affect the U/L listing. Refer to "TABLE F" 

for replacement parts. 

To replace the receptacle assembly -

• Referring to "FIGURE C", loosen the load side lug screws (9) of the disconnect switch (1.5) or fuse base (16), if

applicable,  and remove wires.

• Remove the four (4) receptacle assembly mounting screws (14) that fasten the assembly to the housing (5).

Support the assembly so that it does not fall from unit.

• Remove the old receptacle assembly and replace it with the new unit Replacing the unit can be accomplished

by reversing the steps needed to remove it. Tighten the four (4) receptacle assembly mounting

screws (14) to 19 - 25 lb.-in. to secure unit to housing.

• Place the appropriate wires into the correct lug locations and tighten lug screws to the appropriate value

shown in "TABLE C".

• Test the unit for proper function by performing the following tasks:

With power not being applied to the assembly, close the cover (3) and throw the switch to the "ON" position

make sure that no interference between new receptacle assembly and switch exists.  If unit functions proper!

it can be returned to service.  If unit does not function properly,  recheck the mounting of the receptacle

assembly to the housing.. 

Do not allow unit to be used until problem is corrected

TABI.EC 

TIGHTENING TORQUE 

DIBCONNECTSW ITCHLUGSCREWS 

WIRE SIZE 

TORQUE 

(AWG) 

(LB.-IN.) 

10-14

35 

8

40 

4-6

45 

0-·3

50 

330118 

Rev.  A  3/28/95 

Page 9 

Summary of Contents for WSR Series

Page 1: ...s may result in serious fatal personal injury from electrocution TABLE A HORSEPOWER RATING FIGURE A Except as expressly provided by Appleton Electric Company Appleton in writing Appleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment and not for consumers or consumer use Appleton warr...

Page 2: ...90 1 375 60 CPH6034BC 875 1 906 100 ACP1034CD from the elements NEMA Type 3 3R or 12 for the units that _________ have the receptacle flip cover installed and NEMA Type 3 3R 4 4X 12 that have the screw cover installed 60 100 Ampere only Enclosure cover is gasketted to seal cover against the enclosure housing The receptacle face of the 60 100 Ampere units is threaded to allow mating plugs to thread...

Page 3: ...EW WITH COVER REMOVED UNIT SHOWN IS CATALOG NUMBER WSR6352 I 2 1 c e hc 2 Z lla 7 57 0 4 CATALOG ER CCf OUIT ENTRY r 1 1 11 00 27 9 CM WSR3352 WSR33342 WSR6352 WSR63542 WSRI03342 WSR10332 DIMENSION A 19 23 48 90 CM l 22 88 38 11 CM l A 330118 Rev A 3 28 95 Page 3 ...

Page 4: ... housing cover bolts 2 but do not attempt to remove them completely from the cover 3 because they are designed to be captive B The cover 3 is now free to swing open on its factory installed hinges 4 C Although it is not necessary the cover 3 can be removed fr om the housing 5 by carefully lifting the cover enough to clear the hinge pins approximately 90 inches D It is recommended that if removed t...

Page 5: ...nterior of all foreign materials 6 Cover bolts 2 must be tightened to25 30 lbs ft torque 7 Make sure that receptacle assembly flip cover 13 seals cover to receptacle housing face if applicable 8 Ifapplicable make sure that receptacle assembly screw cover 21 seals cover to receptacle housing face 9 Make sure the receptacle assembly nameplate located on the outside of the cover remains clean and leg...

Page 6: ...no unwanted opens shorts or grounds Do not apply power until the following steps are completed A Test to verify correct phasing and ground connections B Test insulation resistance by meggering high voltage or hi pot test to be sur e the system does not have any short cir cuits or unwanted grounds 7 CLEAN COVER AND HOUSING Before closing the cover 3 it is str ongly recommended that all dirt debris ...

Page 7: ...i JJ 1 Ii PW t WSRNT30F WSR3352 WSRNT30U WSR33542 WSRNT60F WSR6352 WSRNT60U WSR63542 WSRNTlOOF WSR10352 WSRNTlOOU WSR103542 Replace existing operating handle 11 with new one provided with disconnect switch group Re assemble housing lock out 12 and the two handle lock out screws 18 to housing 5 and tighten screws to 20 25 lb in torque C GROUND LUG Referring to FIGURE C loosen the ground lug screw a...

Page 8: ...sm assembly 2 down onto the line base assembly 3 until the tabs in the line base assembly lock into the corresponding holes in the mechanism assembly 2 Make sure switch mechanism 4 engages with switch pivot arm 5 Assemble the arc suppressor assembly 6 onto the line base assembly 3 with the arc suppressor retaining screw 7 provided For 30 60 Ampere fusible switches only Assemble fuse clips 8 to swi...

Page 9: ...cement parts To replace the receptacle assembly Referring to FIGURE C loosen the load side lug screws 9 ofthe disconnect switch 1 5 or fuse base 16 if applicable and remove wires Remove the four 4 receptacle assembly mounting screws 14 that fasten the assembly to the housing 5 Support the assembly so that it does not fall from unit Remove the old receptacle assembly and replace it with the new uni...

Page 10: ...mp 3w 4p WRDK1034 30 60 100 Ground lug screw assy 59350996000 WSR3352 WSR33542 WSR6352 WSR63542 WSR6352 WSR63542 WSR10352 WSR103542 WSR10352 WSR103542 WSR3352 WSR33542 WSR6352 WSR63542 WSR10352 WSR103542 WSR3352 WSR33542 WSR6352 WSR63542 WSR103542 WSR10352 WSR3352 WSR33542 WSR6352 WSR63542 WSR10352 WSR103542 WSR3352 WSR33542 WSR6352 WSR63542 WSR10352 WSR103542 Note For electrical interlock install...

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