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INSTALLATION INSTRUCTIONS FOR "WSR" 

SERIES RECEPTACLES: 30, 60 & 100 AMP 

INSTALLATION 

1. PREPARE MOUNTING POSITION:

Owners are responsible for damages or injuries if these rules are not followed 

WARNING 

• Before starting with the installation, make sure the receptacle assembly is suitable for the intended location

according to the National Electrical Code or Canadian Elect

r

ical Code.

• If the receptacle assembly is not suitable, serious damage and injuries may result.

A. The receptacle assembly must be mounted on (4) 3/8" max. diameter steel, hex-head bolts per ANSI Bl8.2.l - 1981,

securely fastened to wall, column, strut or other vertical structure, in one plane, capable of supporting the receptacle, its

associated conduit and wiring. Please note that these bolts are not provided with the receptacle assembly.

B. Referring to "FIGURE C" for dimensions of the "WSR" receptacles, prepare the structure for the mounting bolts

by drilling, tapping, securing nuts or another method of providing threaded anchors for the bolts ..

C. Install the bolts leaving 3/8" to 1/2" under the heads ..

• The bolts must be engaged at least five 

(5) 

full threads ..

2. MOUNTING THE RECEPTACLE:

A. Place the receptacle assembly on the previously prepared mounting bolts, with ·the receptacle face 

(1) 

at the

lower-most position ( See FIGURE C ).. Make sure that the shank of the bolts is in the small part of the key-hole slots

in all four cases. Tighten the bolts to 18 to 

io 

lbs-ft torque.

3. OPENING HOUSING COVER:

A. Referring to "FIGURE C", loosen the housing cover bolts (2), but do not attempt to remove them completely from the

cover 

(3) 

because they are designed to be captive.

B. The cover (3) is now free to swing open on its factory installed hinges (4)..

C. Although it is not necessary, the cover (3) can be removed f

r

om the housing (5) by carefully lifting the cover enough to 

clear the hinge pins; approximately 

.90 

inches. 

D. It is recommended that if removed, the cover be placed outer surface down on clean wood .. Then protect with a tarp or

other covering to maintain cleanliness and damage-free conditions.

4. CONDUIT INSTALLATION:

A. Note that a 

1 1/2" 

NPT conduit entry is provided on the top of the housing 

(5). 

An 

1 1/2" 

to 

1 1/4" 

and an 

1 1/2" 

to 

1"

reducer bushings ar·e also provided and can be used if desired.

B. Make sure that conduit entry is clean and free of debris before installing conduit or reducer bushing.

C. Grease must be used on conduit and reducer bushing threads to completely seal out water.

* Appleton Electric Company thread lubricant, part no. TLC-3, is recommended to be applied on threads in three

generous lines running parallel to the thread axis and spaced equidistant around the thread ..

D. Conduit must be turned in until snug and then 

1/2 

tum further with a wrench.

* Do not over-tighten as damage to the threads in the housing or reducer bushing may occu

r

5. WIRING:

WARNING 

• The "WSR"  receptacles a

r

e designed 

and tested for use with copper 

conductors only. 

• DO NOT USE ALUMINUM WIRING

as dangerous overheating and fire

may result.

WARNING 

Electrical power must be turned "off' before 

and during installation and maintenance. 

Failure to do so may result in 

serious 

fatal injuries due to 

electrocution. 

Page 4 

330118 

Rev.  A  3/28/95 

Summary of Contents for WSR Series

Page 1: ...s may result in serious fatal personal injury from electrocution TABLE A HORSEPOWER RATING FIGURE A Except as expressly provided by Appleton Electric Company Appleton in writing Appleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment and not for consumers or consumer use Appleton warr...

Page 2: ...90 1 375 60 CPH6034BC 875 1 906 100 ACP1034CD from the elements NEMA Type 3 3R or 12 for the units that _________ have the receptacle flip cover installed and NEMA Type 3 3R 4 4X 12 that have the screw cover installed 60 100 Ampere only Enclosure cover is gasketted to seal cover against the enclosure housing The receptacle face of the 60 100 Ampere units is threaded to allow mating plugs to thread...

Page 3: ...EW WITH COVER REMOVED UNIT SHOWN IS CATALOG NUMBER WSR6352 I 2 1 c e hc 2 Z lla 7 57 0 4 CATALOG ER CCf OUIT ENTRY r 1 1 11 00 27 9 CM WSR3352 WSR33342 WSR6352 WSR63542 WSRI03342 WSR10332 DIMENSION A 19 23 48 90 CM l 22 88 38 11 CM l A 330118 Rev A 3 28 95 Page 3 ...

Page 4: ... housing cover bolts 2 but do not attempt to remove them completely from the cover 3 because they are designed to be captive B The cover 3 is now free to swing open on its factory installed hinges 4 C Although it is not necessary the cover 3 can be removed fr om the housing 5 by carefully lifting the cover enough to clear the hinge pins approximately 90 inches D It is recommended that if removed t...

Page 5: ...nterior of all foreign materials 6 Cover bolts 2 must be tightened to25 30 lbs ft torque 7 Make sure that receptacle assembly flip cover 13 seals cover to receptacle housing face if applicable 8 Ifapplicable make sure that receptacle assembly screw cover 21 seals cover to receptacle housing face 9 Make sure the receptacle assembly nameplate located on the outside of the cover remains clean and leg...

Page 6: ...no unwanted opens shorts or grounds Do not apply power until the following steps are completed A Test to verify correct phasing and ground connections B Test insulation resistance by meggering high voltage or hi pot test to be sur e the system does not have any short cir cuits or unwanted grounds 7 CLEAN COVER AND HOUSING Before closing the cover 3 it is str ongly recommended that all dirt debris ...

Page 7: ...i JJ 1 Ii PW t WSRNT30F WSR3352 WSRNT30U WSR33542 WSRNT60F WSR6352 WSRNT60U WSR63542 WSRNTlOOF WSR10352 WSRNTlOOU WSR103542 Replace existing operating handle 11 with new one provided with disconnect switch group Re assemble housing lock out 12 and the two handle lock out screws 18 to housing 5 and tighten screws to 20 25 lb in torque C GROUND LUG Referring to FIGURE C loosen the ground lug screw a...

Page 8: ...sm assembly 2 down onto the line base assembly 3 until the tabs in the line base assembly lock into the corresponding holes in the mechanism assembly 2 Make sure switch mechanism 4 engages with switch pivot arm 5 Assemble the arc suppressor assembly 6 onto the line base assembly 3 with the arc suppressor retaining screw 7 provided For 30 60 Ampere fusible switches only Assemble fuse clips 8 to swi...

Page 9: ...cement parts To replace the receptacle assembly Referring to FIGURE C loosen the load side lug screws 9 ofthe disconnect switch 1 5 or fuse base 16 if applicable and remove wires Remove the four 4 receptacle assembly mounting screws 14 that fasten the assembly to the housing 5 Support the assembly so that it does not fall from unit Remove the old receptacle assembly and replace it with the new uni...

Page 10: ...mp 3w 4p WRDK1034 30 60 100 Ground lug screw assy 59350996000 WSR3352 WSR33542 WSR6352 WSR63542 WSR6352 WSR63542 WSR10352 WSR103542 WSR10352 WSR103542 WSR3352 WSR33542 WSR6352 WSR63542 WSR10352 WSR103542 WSR3352 WSR33542 WSR6352 WSR63542 WSR103542 WSR10352 WSR3352 WSR33542 WSR6352 WSR63542 WSR10352 WSR103542 WSR3352 WSR33542 WSR6352 WSR63542 WSR10352 WSR103542 Note For electrical interlock install...

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