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Caution  Labeling   Exemplification

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for HW-10KBP

Page 1: ...1 INSTALLATION MANUAL OPERATION INSTRUCTIONS BASEPLATE CAR LIFT 2 POST LIFT AUTO HOIST APlusLift HW 10KBP ...

Page 2: ...Only on concrete surface a minimum of 6 thick and 3 500 psi tensile strength with steel or fiber mesh reinforcement DO NOT install this lift over concrete expansion joints or cracks Check with your building architect DO NOT install this lift on an upper floor without written authorization from your building architect Should only be installed on basement floor DO NOT attempt to lift only part of a ...

Page 3: ...3 Caution Labeling Exemplification ...

Page 4: ...4 TABLE OF CONTENTS 1 INTRODUCTION 2 INSTALLATION OPERATION 3 MAINTENANCE SAFETY ...

Page 5: ...Anchor Bolts M18x160 16 Socket Bolts for tools box mounting to arms 4 Bolts washers nuts for power unit mounting to column M8X20 4 Arm pins 1 Hydraulic hose long for cylinder to cylider 1 Hydraulic hose short for cylinder to power unit 2 Truck adapter sets 4 Carriage lift arms 1 Hydraulic power unit 220 Voltage single phase w manual release handle 2 Wire rope equalizer cables w M18 thread on nuts ...

Page 6: ...6 Fig 1 2 ...

Page 7: ...7 Fig 3 ...

Page 8: ...ns or banded to the columns Remove the power unit box four swing arms from the lift next remove the bolts holding the two columns together Remove the top column from the bottom columns out of the shipping crate and discard the steel Stand up the power unit column the one with power unit bracket welded on it and position it inside t he chalked lines to your chalked out dimensions It is recommended ...

Page 9: ... of the carriage Take the threaded end end without nut and run it up inside the carriage through the front hole on the right side of the carriage See figure 4 for cable routing Do not tighten cables at this time Just start them on the treads Figure 4 CONNECTING POWER UNIT HYDRAULIC HOSES Using four hex bolts mount the power unit to the main side column Install 4 inches fitting to cylinder in main ...

Page 10: ... is ground wire Blue is neutral wire Brown is live wire The power supply to the lift should be 220 Volt with a 30 amp breaker wire length less than 10mm wire size is 2 5MM2 wire length more than 10mm wire size is 4MM2 HYDRAULIC FLUID Remove the vent plug from the top of reservoir You are going to fill the tank with fluid Either AW 32 or 46 Hydraulic oil is good choice We don t recommend the transm...

Page 11: ...d listen for the clicking of the safety locks in each column Determine which side is slower and tighten the adjusting bolt on the opposite side carriage Remember to only tighten a few turns at a time until the both locks click at the same time when raising the lift Cycle the lift up and down Repeat the adjustment until the carriages are within a 1 4 of each other or the clicks are almost at the sa...

Page 12: ...f Lift when raising or lowering NO RIDERS Keep hands and feet away from pinch points at all times Never override the Lifts operating and safety controls If a vehicle is suspected of falling clear area immediately Do not rock vehicle while positioned on lift Always use safety jack stands when removing or installing heavy components Vehicle Loading Position vehicle for proper weight distribution cen...

Page 13: ...nce a month for the first six months Tighten if necessary Concrete Check concrete for stress cracks daily for the first two weeks of use as a precaution Thereafter check monthly Check all bolts and nuts every six months Hydraulic Oil If your lift will raise all the way to the top of the hydraulic tank is full of hydraulic oil The hydraulic oil should be changed once a year along with cleaning the ...

Page 14: ...ft and safety latches tools air hoses shop equipment Always lower lift to the lock position before going under vehicle Never allow anyone to go under the lift when raising or lowering THE PROPER OPERATION OF THE LIFT REQUIRES THAT ANY TIME YOU RAISE A VEHICLE TO WORK ON IT YOU MUST LOWER THE LIFT ONTO THE SAFETY LOCKS This is done by raising the vehicle to the desired height and lowering the lift ...

Page 15: ... Check wiring switches for damage 10 Keep base plate free of dirt grease or any other corrosive substances 11 Check floor for stress cracks near anchor bolts 12 Check swing arm restraints Weekly Maintenance every 40 Hours 1 Check anchor bolts torque to 125 ft lbs for the in anchor bolts Do not use an impact wrench to tighten anchor bolts 2 Check floor for stress cracks near anchor bolts 3 Check hy...

Page 16: ...s may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components However the air supply must be filtered and dry to prevent contamination Most important is cleanliness Contamination...

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