Aplisens SGE-16 User Manual Download Page 16

E3                                                                                    14                                                    DTR.SG...05

(ENG)

 

 

 

8.  INSTALLATION AND CONNECTION 

8.1. Mechanical Installation 

The  probe  can  be  suspended  from  the  power  supply  cable  e.g.  using  the  handle  SG  prod.  Aplisens. 
If the probe  will  often  be  removed  or,  when  during  the  pull,  there  is  the  possibility  of  hitching  protruding 
elements it is recommended to suspend the probe on a steel cable using the supporting handle (not applicable 
to 

SGE-16

). If the cable is to be exposed to current or turbulence, it should be installed  in a protective tube, 

e.g. one made from PCV. 

Directly  before  location  the  probe  in  measured  medium  to  take  off  from  diaphragm  seals  
SGE-25S, SGE-25S.SMART, SGE-25C the securing covers. 
Protect the level probe from impacts during installation. 

 

The  probe  with  an  additional  Teflon  shield suspends  on a steel cable  or  on  an  internal cable  (do  not 
catch for teflon). 
The probe in Ex-version with a cord for earthing suspend on a steel cable using the lifting handle.

 

8.2. Electrical Connection 

The method of making electrical connections is shown in figure 2, 3A, 4A (for Ex version in figure 

3 „Appendix Ex”). 

If  the  transmission  line  leads  to  remote  premises  via  the  open  air,  it  is  recommended  that  a  terminal  box 
be fitted,  e.g.  the  Aplisens  type  PP,  in  order  to 

connect  the  probe’s  cable  to  the  remaining  section  of  the 

transmission line. The box should have an IP65 ingress protection rating, and but should not be so airtight as 
to prevent the probe’s active sensing device from “breathing” via a capillary embedded in the cable.

 

The opening of the capillary should not be allowed to become dirty, and water should not be allowed to enter 
the capillary.  
Where the transmission line is very long, it is recommended that the section leading from the end of the probe 
cable  be  made  from  twisted  pair  cable,  and  it  is  desirable  that  entry  points  to  other  devices  be  fitted  with 
excess voltage protection, e. g. the Aplisens UZ-2 system. 
The  cable  of  the  probe  and  the  remaining  section  of  the  transmission  line  should  be  protected  from 
mechanical damage. 
From the probe power supply is led cable screen (green wire). The manufacturer recommends connecting the 
probe  cable  shield  to  the  ground  point  measuring  system;  grounding  of  the  cable  shield  is  particularly 
appropriate in an environment of large EMC; e.g. the pumping station when the cable passes the test probes 
power cable supply pump. Cable shield in work station with battery may, but need not be grounded. 

9.  SETTINGS AND REGULATION 

9.1. Settings of SGE-25, SGE-16, SG-25C, SGE-25S probes 

The 

SGE-25, SGE-16, SGE-25C

SGE-25S

 are factory set to the range stated in the order. The user does not 

have access to the “zero” and “range” potentiometers. Setting may be adjusted by the manufacturer only

.

 

9.2. Settings of SGE-25.SMART, SGE-25S.SMART, SGE-25S.SMART/TITAN 

probes 

The 

SGE-25.SMART 

and

  SGE-25S.SMART

  probes  are  equipped  with  a  smart  electronic  and  HART 

communication system, thought which the 

user can make e.g. set „zero” and measurement ranges.

 

9.3. SGE-25.SMART, SGE-25S.SMART, SGE-25S.SMART/TITAN.  

Measurement ranges. Definitions

 

9.3.1.

 The maximum range of level, while the probe can measure is called 

„basic range”

 (for specifications 

of “basic range” see 5.1.1). 
The width of the basic range is the difference between the upper and lower limits of the basic range. 
The internal characteristic conversion curve for the basic range is coded in the probe’s memory.  
This is the reference curve used when making any adjustments which affect the probe’s output signal. 

9.3.2.

 

When the probe is in us

e the term “set range“ is used. 

The set range is the range whose lower end-point corresponds to an output current of 4mA and whose upper 
end-point  corresponds  to  a  current  of  20mA  (or  20mA  and  4mA  respectively  when  the  conversion  curve 
inverted). The set range may cover the whole of the basic range or only a part of it. The width of the set range 
is  the  difference  between  the  upper  and  lower  limits  of  the  set  range.  The  probe  may  be  set  to  any  range 
within the basic range of level values, subject the restrictions set out in the table in 5.1.

1. 

 

i

 

Summary of Contents for SGE-16

Page 1: ...L SMART LEVEL PROBES TYPE SGE 25 SMART SGE 25S SMART SGE 25C SMART SGE 25S SMART TITAN HYDROSTATIC LEVEL PROBES SGE 25 SGE 25S SGE 25C SGE 16 Edition E3 WARSAW MARCH 2018 APLISENS S A 03 192 Warszawa ul Morelowa 7 tel 48 22 814 07 77 fax 48 22 814 07 78 www aplisens pl e mail aplisens aplisens pl ...

Page 2: ...or to a firm authorized by the manufacturer In order to minimize the risk of malfunction and associated risks to staff the device is not to be installed or used in particularly unfavourable conditions where the following dangers occur possibility of mechanical impacts excessive shocks and vibration excessive temperature fluctuation exposure to direct sunlight condensation of water vapour dust icin...

Page 3: ...GULATION 14 9 1 SETTINGS OF SGE 25 SGE 16 SG 25C SGE 25S PROBES 14 9 2 SETTINGS OF SGE 25 SMART SGE 25S SMART SGE 25S SMART TITAN PROBES 14 9 3 SGE 25 SMART SGE 25S SMART SGE 25S SMART TITAN MEASUREMENT RANGES DEFINITIONS 14 9 4 CONFIGURATION AND CALIBRATION 15 10 INSPECTIONS REPAIRS AND SPARE PARTS 15 10 1 REGULAR INSPECTIONS 15 10 2 ADDITIONAL INSPECTIONS 15 10 3 SPARE PARTS 17 11 PACKING STORAG...

Page 4: ...e information specified in paragraph 4 of DTR SG 05 ENG and also at least the following CE mark and number of notified unit 1453 in the case of GIG KDB Ex mark designation of explosion protection design certificate number Values of parameters such as Ui Ii Ci Year of manufacture Inscription Version SA for probes with the protection against overvoltage surge arrester 4 User information Together wit...

Page 5: ...8V Io 0 093A Rw 300Ω Fig 1 Power supply from a source with linear output characteristic 6 2 Example of power supply from a source with trapezoidal output characteristic see Fig 2 Uo 24V Io 0 05A Fig 2 Power supply from a source with trapezial output characteristic If Uo UQ then UQ Rw Po For power supply with rectangular output characteristic Supplementary attentions The supply of power from a sour...

Page 6: ...nection method Devices in the measurement loop of the probe should be connected in accordance with intrinsic safety and explosion protection standards It is not permitted to repair or otherwise interfere with the probe s electrical circuits in any way Damage and possible repair may be assessed only by the manufacturer or another authorized party ...

Page 7: ... Ui Ii Ci Year of manufacture Inscription Version SA for probes with the protection against overvoltage surge arrester 4 User information Together with the probes ordered the user will receive User s Manual numbered DTR SG 05 ENG with Appendix Ex 04 and also the Product Certificate 5 Permitted input parameters of the SGE 25 SGE 25S SGE 25C probes based on data from the KDB 09 ATEX 007X certificate...

Page 8: ... a source with trapezoidal output characteristic If Uo UQ then UQ Rw Po For power supply with rectangular output characteristic The supply of power from a source with a rectangular output characteristic means that the voltage of the Ex power supply remains constant until current limitation activates The protection level of power supplies with a rectangular characteristic is normally ib The probe p...

Page 9: ...measurement loop of the probe should be connected in accordance with intrinsic safety and explosion protection standards It is not permitted to repair or otherwise interfere with the probe s electrical circuits in any way Damage and possible repair may be assessed only by the manufacturer or another authorized party Special conditions for safe use Probes with surge arrester marked on the rating pl...

Page 10: ...s Manual numbered DTR SG 05 ENG Items b c d are available at www aplisens pl 3 APPLICATIONS OF PROBES The SGE 25 SMART SGE 25S SMART SGE 25C SMART SGE 25S SMART TITAN SGE 25 SGE 25S SGE 25 and SGE 16 probes are designed to measure the depth of liquid in wells tanks watercourses boreholes etc The SGE 25S SMART and SGE 25S probes are particularly designed for the measurement of levels of liquid wast...

Page 11: ...0 10 mH2O Minimum set range 0 8 mH2O 5 1 2 SGE 25 SMART SGE 25C SMART Metrological parameters Accuracy 0 1 for the basic range 0 3 for range 0 10 FSO Long term stability 0 1 FSO for 2 years Thermal error 0 08 FSO 10ºC 0 2 for the whole thermal compensation range Thermal compensation range 25 80ºC Error due to supply voltage changes 0 002 FSO 1V 5 1 3 SGE 25S SMART SGE 25S SMART TITAN Metrological ...

Page 12: ...nal electronic damping 0 30 s Voltage for insulation testing 500 V AC or 750 V DC versions normal and SA 100 V DC Excess voltage protection see p 10 2 2 5 1 5 SGE 25 SMART SGE 25C SMART SGE 25S SMART AND SGE 25S SMART TITAN Permitted Environmental Conditions Process temperature limit 30 40ºC standard 0 80ºC for special versions Maximum process temperatures for Ex version see Appendix Ex 03 for SGE...

Page 13: ...Accuracy FSO acc to IEC 60770 1 5 1 0 5 Accuracy FSO acc to BFSL 0 75 0 5 0 25 Thermal error of zero typical 0 4 10ºC max 0 6 10ºC typical 0 2 10ºC max 0 3 10ºC Thermal error of span typical 0 3 10ºC max 0 4 10ºC typical 0 2 10ºC max 0 3 10ºC Hysteresis repeatability 0 05 Thermal compensation range 0 40ºC standard 10 70ºC for special version Medium temperature range 25 40ºC standard 0 75ºC for ver...

Page 14: ...for current output More information for Ex version see Appendix Ex 04 for SGE 25 SGE 25S SGE 25C Insert the minimum supply voltage according to the table above 5 6 Construction Materials for whole probes Diaphragm Stainless steel 1 4404 1 4435 316L for SGE 16 SGE 25S SGE 25S SMART Hastelloy C276 for SGE 25 SGE 25 SMART SGE 25C Sensing module Stainless steel 1 4404 316L Casing for electronic parts ...

Page 15: ...mbled in normal and Version SA only 6 3 Electronic circuit of the probes Electronic circuit can be produced in two versions 6 3 1 The digital version SGE 25 SMART and SGE 25S SMART probes The electronic circuit changes the signal from the sensing module into digital signal and input to a microprocessor which controls the probe s operation Using data input during the production process the processo...

Page 16: ... and the remaining section of the transmission line should be protected from mechanical damage From the probe power supply is led cable screen green wire The manufacturer recommends connecting the probe cable shield to the ground point measuring system grounding of the cable shield is particularly appropriate in an environment of large EMC e g the pumping station when the cable passes the test pro...

Page 17: ... communicator HART RS232 converter and Raport 2 programme can be found on the manufacturer website www aplisens pl After configuration it is important to protect the transducers using command HART 247 During work probe should be safe prior to entries This prevents accidental or intentional changes configurational data The protection function is accessible in KAP 03 communicator Raport2 software as...

Page 18: ... 20 mA and the voltage on the probe is of an order of several hundred mV in extreme cases a particularly strong surge may cause circuits or wires inside the probe to burn out the current is then 0 mA and there is full voltage in the output circuit When the probe is not connected to a power supply the resistance of the probe should be measured this is approximately 10 and is equal to the value of t...

Page 19: ...h temperature and humidity not exceed the limits for specific probes 12 GUARANTEE Manufacturer warrants under the conditions specified in the Product Certificate which is also a guarantee card 13 SCRAPPING DISPOSAL Waste or damaged probes should be dismantled and disposed of in accordance with Directive 2012 19 UE on waste electrical and electronic equipment WEEE or returned to the manufacturer 14...

Page 20: ...rectly before assembling SGE 25S SMART Tytan probe dimensions in brackets for teflon covering SGE 25C SMART SGE 25 SMART Supporting handle Green wire probe 157 SGE 25S SMART 140 SGE 25C SMART 166 SGE 25 SMART directly before location the probe 156 SGE 25 SMART To take off the securing cover probe Zero level 25 level Zero 14 5 Figure 1 SGE 25 SMART and SGE 25S SMART probes dimensions Figure 2 SGE 2...

Page 21: ...ion of probe Cable with additional teflon covering 25 Zero 130 25 SGE 25 16 SGE 16 25 147 Not applicable to SGE 16 Supporting handle Capillary 2x0 5 Black wire Green wire shield Green wire shield Black wire Figure 3 SGE 25 SGE 16 SGE 25C and SGE 25S probes dimensions measurement system 24 VDC Power supply Green cable shield Terminal box PP or UZ 2 protection system PROBE Black _ _ Red Figure 3A Co...

Page 22: ...dimensions Blue measurement system Power supply 0 10V 24 VDC output Green cable shield _ Terminal box PP Black PROBE _ 0 10V Red Figure 4A Connection of SGE 25 SGE 25S and SGE 25C in a three wire system 0 10V output signal Not applicable to Ex version Ex version according to Appendix ...

Page 23: ...handle Teflon tube The probe suspend Cord for earthing to mounting of probe do not using Cord for earthing Set screw Set screw L 2m or by order on a steel cable using SGE 25 series probe the lifting handle Figure 5 The probe in Ex version with a cable with Teflon shield ...

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