Aplisens SGE-16 User Manual Download Page 10

E3                                                                                    8                                                    DTR.SG...05

(ENG)

 

 

 

1.  INTRODUCTION 

1.1

.  This  manual  is  intended  for  users  of 

SGE-25.SMART,  SGE-25S.SMART,  SGE-25C.SMART,  

SGE-25S.SMART/TITAN, SGE-25, SGE-25S, SGE-25C and SGE-16 

hydrostatic level probes containing the 

data  and  guidelines  necessary  to  understand  the  functioning  of  the  probes  and  how  to  operate  them. 
It includes essential recommendations concerning installation and use, as well as emergency procedures. 

1.2

. The

 SGE-25, SGE-25S, SGE-25C 

and 

SGE-25SMART, SGE-25S.SMART, SGE-25C.SMART

 are 

also made in Ex version.  
Additional  data  on  the  probes  in  Ex  version  is  contained  in  the  appendix  designated 

“DTR.SG...05

(ENG).

 

Appendix.Ex.04” 

or 

DTR.SG...05

(ENG)

. Appendix.Ex.03”.

  

During  installation  and  use  of  the  probes  in  Ex  version,  reference  should  be  made  to 

DTR.SG...05

(ENG)

 

in conjunction with 

Appendix Ex. 

1.3.

  The  level  probes: 

SGE-25,  SGE-25S,  SGE-25C,  SGE-25SMART,  SGE-25S.SMART  and  

SGE-25C.SMART

  in  realization  for  sea  uses  are  complied  with  Det  Norske  Veritas  (DNV)  Rules  for 

Classification of Ships, High Speed & Light Craft and Det Norske Veritas' Offshore Standards. Certificate

 

No.  A-13386

  for  application  in  following  Location  Classes:  Temperature 

C

,  Humidity: 

B

,  Vibrations: 

B

EMC: 

B

, Enclosure: 

D

 (see Standard for Certification No 2.4).

 

2.  USER MATERIALS 

The level probes are delivered in single and/or multiple packs. 
Together with the probe are delivered: 

a.  Product certificate, which is also as the warranty card; 
b.  Declaration of conformity (on request); 
c.  Copy of ATEX certificate (on request); 
d. 

User’s Manual numbered „DTR.SG...05

(ENG)

”.

 

 Items b), c), d) are available at

:

 

www.aplisens.pl

 

 

3.  APPLICATIONS OF PROBES 

The 

SGE-25.SMART,  SGE-25S.SMART,  SGE-25C.SMART,  SGE-25S.SMART/TITAN,  SGE-25,  SGE-25S, 

SGE-25  and  SGE-16

  probes  are  designed  to  measure  the  depth  of  liquid  in  wells,  tanks,  watercourses, 

boreholes etc.  
The 

SGE-25S.SMART and SGE-25S 

probes are particularly designed for the measurement of levels of liquid 

waste and of dense or viscous. 
The 

SGE-16

  probes,  due  to  their  small  diameter,  are  designed  for  the  measurement  of  water  levels  in  wells  and 

boreholes, wherever it is necessary to insert probes into pipes of small diameter. 
Probes fitted with cables with an additional Teflon shield may be used with food products and with reactive substances.

 

The 

SGE-25, SGE-16, SGE-25C, SGE-25S 

probes convert an input pressure (being a measure of the level of the 

medium)  into  a  standard  4÷20  mA  signal  transmitted  in  a  two-wire  system,  or  in  special  versions  into  a  0÷10V 
signal transmitted in a three-wire system. 
The 

SGE-25.SMART,  SGE-25S.SMART,  SGE-25C.SMART,  SGE-25S.SMART/TITAN

  probes  generate 

a 4

÷20mA output signal and a digital HART signal in a two-wire system (current loop). 

4.  IDENTIFYING MARKS. ORDERING PROCEDURE

 

4.1. Identifying marks on a rating plate 

Every probe carries a rating plate containing at least the following information: CE mark, numbers of notified 
institutions  and  designations  of  certificates  obtained,  name  or  logo  of  manufacturer,  type,  factory  number, 
basic range, output signal, power supply voltage.  
Probes for marine uses are equipped in additional rating plates with the DNV certificate number, and signs of 
environmental classes. 

4.2. Ordering procedure 

See the catalogue cards. 

i

 

Summary of Contents for SGE-16

Page 1: ...L SMART LEVEL PROBES TYPE SGE 25 SMART SGE 25S SMART SGE 25C SMART SGE 25S SMART TITAN HYDROSTATIC LEVEL PROBES SGE 25 SGE 25S SGE 25C SGE 16 Edition E3 WARSAW MARCH 2018 APLISENS S A 03 192 Warszawa ul Morelowa 7 tel 48 22 814 07 77 fax 48 22 814 07 78 www aplisens pl e mail aplisens aplisens pl ...

Page 2: ...or to a firm authorized by the manufacturer In order to minimize the risk of malfunction and associated risks to staff the device is not to be installed or used in particularly unfavourable conditions where the following dangers occur possibility of mechanical impacts excessive shocks and vibration excessive temperature fluctuation exposure to direct sunlight condensation of water vapour dust icin...

Page 3: ...GULATION 14 9 1 SETTINGS OF SGE 25 SGE 16 SG 25C SGE 25S PROBES 14 9 2 SETTINGS OF SGE 25 SMART SGE 25S SMART SGE 25S SMART TITAN PROBES 14 9 3 SGE 25 SMART SGE 25S SMART SGE 25S SMART TITAN MEASUREMENT RANGES DEFINITIONS 14 9 4 CONFIGURATION AND CALIBRATION 15 10 INSPECTIONS REPAIRS AND SPARE PARTS 15 10 1 REGULAR INSPECTIONS 15 10 2 ADDITIONAL INSPECTIONS 15 10 3 SPARE PARTS 17 11 PACKING STORAG...

Page 4: ...e information specified in paragraph 4 of DTR SG 05 ENG and also at least the following CE mark and number of notified unit 1453 in the case of GIG KDB Ex mark designation of explosion protection design certificate number Values of parameters such as Ui Ii Ci Year of manufacture Inscription Version SA for probes with the protection against overvoltage surge arrester 4 User information Together wit...

Page 5: ...8V Io 0 093A Rw 300Ω Fig 1 Power supply from a source with linear output characteristic 6 2 Example of power supply from a source with trapezoidal output characteristic see Fig 2 Uo 24V Io 0 05A Fig 2 Power supply from a source with trapezial output characteristic If Uo UQ then UQ Rw Po For power supply with rectangular output characteristic Supplementary attentions The supply of power from a sour...

Page 6: ...nection method Devices in the measurement loop of the probe should be connected in accordance with intrinsic safety and explosion protection standards It is not permitted to repair or otherwise interfere with the probe s electrical circuits in any way Damage and possible repair may be assessed only by the manufacturer or another authorized party ...

Page 7: ... Ui Ii Ci Year of manufacture Inscription Version SA for probes with the protection against overvoltage surge arrester 4 User information Together with the probes ordered the user will receive User s Manual numbered DTR SG 05 ENG with Appendix Ex 04 and also the Product Certificate 5 Permitted input parameters of the SGE 25 SGE 25S SGE 25C probes based on data from the KDB 09 ATEX 007X certificate...

Page 8: ... a source with trapezoidal output characteristic If Uo UQ then UQ Rw Po For power supply with rectangular output characteristic The supply of power from a source with a rectangular output characteristic means that the voltage of the Ex power supply remains constant until current limitation activates The protection level of power supplies with a rectangular characteristic is normally ib The probe p...

Page 9: ...measurement loop of the probe should be connected in accordance with intrinsic safety and explosion protection standards It is not permitted to repair or otherwise interfere with the probe s electrical circuits in any way Damage and possible repair may be assessed only by the manufacturer or another authorized party Special conditions for safe use Probes with surge arrester marked on the rating pl...

Page 10: ...s Manual numbered DTR SG 05 ENG Items b c d are available at www aplisens pl 3 APPLICATIONS OF PROBES The SGE 25 SMART SGE 25S SMART SGE 25C SMART SGE 25S SMART TITAN SGE 25 SGE 25S SGE 25 and SGE 16 probes are designed to measure the depth of liquid in wells tanks watercourses boreholes etc The SGE 25S SMART and SGE 25S probes are particularly designed for the measurement of levels of liquid wast...

Page 11: ...0 10 mH2O Minimum set range 0 8 mH2O 5 1 2 SGE 25 SMART SGE 25C SMART Metrological parameters Accuracy 0 1 for the basic range 0 3 for range 0 10 FSO Long term stability 0 1 FSO for 2 years Thermal error 0 08 FSO 10ºC 0 2 for the whole thermal compensation range Thermal compensation range 25 80ºC Error due to supply voltage changes 0 002 FSO 1V 5 1 3 SGE 25S SMART SGE 25S SMART TITAN Metrological ...

Page 12: ...nal electronic damping 0 30 s Voltage for insulation testing 500 V AC or 750 V DC versions normal and SA 100 V DC Excess voltage protection see p 10 2 2 5 1 5 SGE 25 SMART SGE 25C SMART SGE 25S SMART AND SGE 25S SMART TITAN Permitted Environmental Conditions Process temperature limit 30 40ºC standard 0 80ºC for special versions Maximum process temperatures for Ex version see Appendix Ex 03 for SGE...

Page 13: ...Accuracy FSO acc to IEC 60770 1 5 1 0 5 Accuracy FSO acc to BFSL 0 75 0 5 0 25 Thermal error of zero typical 0 4 10ºC max 0 6 10ºC typical 0 2 10ºC max 0 3 10ºC Thermal error of span typical 0 3 10ºC max 0 4 10ºC typical 0 2 10ºC max 0 3 10ºC Hysteresis repeatability 0 05 Thermal compensation range 0 40ºC standard 10 70ºC for special version Medium temperature range 25 40ºC standard 0 75ºC for ver...

Page 14: ...for current output More information for Ex version see Appendix Ex 04 for SGE 25 SGE 25S SGE 25C Insert the minimum supply voltage according to the table above 5 6 Construction Materials for whole probes Diaphragm Stainless steel 1 4404 1 4435 316L for SGE 16 SGE 25S SGE 25S SMART Hastelloy C276 for SGE 25 SGE 25 SMART SGE 25C Sensing module Stainless steel 1 4404 316L Casing for electronic parts ...

Page 15: ...mbled in normal and Version SA only 6 3 Electronic circuit of the probes Electronic circuit can be produced in two versions 6 3 1 The digital version SGE 25 SMART and SGE 25S SMART probes The electronic circuit changes the signal from the sensing module into digital signal and input to a microprocessor which controls the probe s operation Using data input during the production process the processo...

Page 16: ... and the remaining section of the transmission line should be protected from mechanical damage From the probe power supply is led cable screen green wire The manufacturer recommends connecting the probe cable shield to the ground point measuring system grounding of the cable shield is particularly appropriate in an environment of large EMC e g the pumping station when the cable passes the test pro...

Page 17: ... communicator HART RS232 converter and Raport 2 programme can be found on the manufacturer website www aplisens pl After configuration it is important to protect the transducers using command HART 247 During work probe should be safe prior to entries This prevents accidental or intentional changes configurational data The protection function is accessible in KAP 03 communicator Raport2 software as...

Page 18: ... 20 mA and the voltage on the probe is of an order of several hundred mV in extreme cases a particularly strong surge may cause circuits or wires inside the probe to burn out the current is then 0 mA and there is full voltage in the output circuit When the probe is not connected to a power supply the resistance of the probe should be measured this is approximately 10 and is equal to the value of t...

Page 19: ...h temperature and humidity not exceed the limits for specific probes 12 GUARANTEE Manufacturer warrants under the conditions specified in the Product Certificate which is also a guarantee card 13 SCRAPPING DISPOSAL Waste or damaged probes should be dismantled and disposed of in accordance with Directive 2012 19 UE on waste electrical and electronic equipment WEEE or returned to the manufacturer 14...

Page 20: ...rectly before assembling SGE 25S SMART Tytan probe dimensions in brackets for teflon covering SGE 25C SMART SGE 25 SMART Supporting handle Green wire probe 157 SGE 25S SMART 140 SGE 25C SMART 166 SGE 25 SMART directly before location the probe 156 SGE 25 SMART To take off the securing cover probe Zero level 25 level Zero 14 5 Figure 1 SGE 25 SMART and SGE 25S SMART probes dimensions Figure 2 SGE 2...

Page 21: ...ion of probe Cable with additional teflon covering 25 Zero 130 25 SGE 25 16 SGE 16 25 147 Not applicable to SGE 16 Supporting handle Capillary 2x0 5 Black wire Green wire shield Green wire shield Black wire Figure 3 SGE 25 SGE 16 SGE 25C and SGE 25S probes dimensions measurement system 24 VDC Power supply Green cable shield Terminal box PP or UZ 2 protection system PROBE Black _ _ Red Figure 3A Co...

Page 22: ...dimensions Blue measurement system Power supply 0 10V 24 VDC output Green cable shield _ Terminal box PP Black PROBE _ 0 10V Red Figure 4A Connection of SGE 25 SGE 25S and SGE 25C in a three wire system 0 10V output signal Not applicable to Ex version Ex version according to Appendix ...

Page 23: ...handle Teflon tube The probe suspend Cord for earthing to mounting of probe do not using Cord for earthing Set screw Set screw L 2m or by order on a steel cable using SGE 25 series probe the lifting handle Figure 5 The probe in Ex version with a cable with Teflon shield ...

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