APE ROBOVIBE Operating And Maintenance Manual Download Page 6

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VIBRATORY

DRIVER/EXTRACTOR

TABLE OF CONTENTS

OPERATING INSTRUCTIONS

PAGE

I-1
I-2

II-1
II-1
II-3
II-3
II-3
II-5
II-5

III-1
III-1
III-1
III-2
III-2
III-3

IV-1
IV-1
IV-2
IV-2
IV-3
IV-4

GENERAL DESCRIPTION

A. General
B. Specifications

II.

PREPARATION FOR OPERATING

A. General
B. Safety Precautions

C. Rigging of Vibrator

1.   Excavator Preparation
2.   ROBOVIBE Installation
3.   Gage Hose
4.   Changing Excavators

III.

OPERATING INSTRUCTIONS

A. Completion of Set-Up and Maintenance
B. Warming Hydraulic Oil

C. Conventions of Operation
D. Positioning the Pile and ROBOVIBE

E. Driving Operations

F. Extracting Operations

IV.

MAINTENANCE AND ADJUSTMENTS

A. General
B. Daily

C. 100 Hours
D. Severe Conditions

E. Lubrication

F. Capacities

G. Bolt Torque Information

IV-5

Summary of Contents for ROBOVIBE

Page 1: ...ER EXTRACTOR OPERATING AND MAINTENANCE MANUAL VIBRATORY PILE DRIVER EXTRACTOR OM MANUFACTURERS OF VIBRATORY PILEDRIVERS AND RELATED DEEP FOUNDATION EQUIPMENT KENT WA 1 800 248 8498 www americanpiledri...

Page 2: ...VIBRATORY DRIVER EXTRACTOR...

Page 3: ...for Excavator Make _______________ Model _______________ Configuration Yoke Part Number ________________ Motor Size _______________ FORWARD Relief Pressure Setting _______________ PSI REVERSE Relief P...

Page 4: ...servicing of equipment All machines and equipment require systematic periodic inspection and maintenance if they are to perform satisfactorily over a long period of time The driver extractor is primar...

Page 5: ...VIBRATORY DRIVER EXTRACTOR...

Page 6: ...ral B Safety Precautions C Rigging of Vibrator 1 Excavator Preparation 2 ROBOVIBE Installation 3 Gage Hose 4 Changing Excavators III OPERATING INSTRUCTIONS A Completion of Set Up and Maintenance B War...

Page 7: ...ist VI 2 PARTS LIST VII 1 VII 1 VII 2 VIII 1 VIII 2 VIII 3 VIII 4 VIII 5 VIII 6 VIII 15 VIII 17 VIII 18 VII GENERAL DATA A Abbreviations B Screws and Bolts C Serial Number Locations VIII ORDERING PART...

Page 8: ...VIBRATORY DRIVER EXTRACTOR...

Page 9: ...avoid vibration damage 12 Standard APE Model 20 bottom clamp jaws are used to minimize inventory Additionally all ROBOVIBE jaws have the J M exclusive Kryponite coating for exceptional wear life 13 T...

Page 10: ...tions per minute to provide maximum pile penetration rates in a wide variety of soils The unit has an eccentric moment of 475 inch pounds 5 5 kg M and produces a maximum amplitude of 31 inch 8 mm Clam...

Page 11: ...IBE VIBRATOR w clamps Type Hydraulic Units US Units SI Eccentric Moment 5 5kg M Frequency max Amplitude 475 in lb 1950 VPM 0 31 in 8 mm Bottom Clamp Force 85 Tons 755kN Side Arm Clamp Force total 76 T...

Page 12: ...VIBRATORY DRIVER EXTRACTOR...

Page 13: ...IS NOT VIBRATING 5 Never adjust lubricate or repair the unit when it is in operation or lifted above ground level 6 Never remove paint over or cover warning or safety labels If labels become damaged o...

Page 14: ...ny point within the full range of excavator motion 27 Never attempt to connect quick disconnects when the engine is running 28 Do not pull on or allow hoses to get snagged when moving the excavator 29...

Page 15: ...extracting piles do not exceed the capacity of the vibrator suppressor 44 Check vibrator suppressor for broken or damaged elastomers daily Do not operate vibrator with damaged elastomers 45 Never pul...

Page 16: ...avators only have one way flow in their auxiliary circuit which will not allow its use with a ROBOVIBE Secondly many excavators use drastically reduced tubing and hose diameters in their auxiliary cir...

Page 17: ...range of motion e To bleed the air from the hoses loosen the two 0 38 ID hoses at the ROBOVIBE clamp cylinder approx one turn With the excavator running at low RPM move the AUX control joy stick sligh...

Page 18: ...least 70 F 21 C full speed operation may begin Adjust the throttle so the engine is running at maximum RPM unloaded CAUTION Do not operate the vibrator if hydraulic oil temperature exceeds 160 F 71 C...

Page 19: ...VIBE clamp is fully CLOSED joystick CLAMP button 2 To establish initial pile set start driving Press the joystick vibrator trigger The ROBOVIBE will then automatically start to vibrate at maximum vibr...

Page 20: ...ALWAYS REFER TO THE EXCAVATOR LIFT RADIUS CHART TO BE SURE THAT THE WEIGHT OF THE VIBRATOR AND PILE ARE WITHIN THE SAFE LIMITS OF THE MACHINE 5 INSURE THAT ALL SHACKLES AND OTHER LIFTING FIXTURES ARE...

Page 21: ...operator attempts to push or pull the ROBOVIBE perpendicular to the centerline of the piling 15 When the pile has reached an elevation where vibration is no longer required to extract the pile stop li...

Page 22: ...nterrupted operation of the unit Thoroughly clean all lubrication fittings caps filler and level plugs and their surrounding surfaces before servicing Prevent dirt from entering with lubricants The in...

Page 23: ...d for leaks C 100 HOURS 1 Every 100 hours drain and add new lubricant in the vibration case D SEVERE CONDITIONS The servicing intervals specified are based on normal operating conditions Operation und...

Page 24: ...ce hours spent on mechanical service can generally be realized with this oil Therefore whenever the first preferred oil is not available or desired and an alternate oil is selected it will be necessar...

Page 25: ...a Gear EP140 ARCO Pennant NL 460 CONOCO EP 460 EXXON Spartan EP 460 PHILLIPS AP 140 TEXACO Meropa 460 UNION MP 85W 140 VALVOLINE Gear Lub 85W 140 SCHAEFFER 268 Lubricant is available from APE in five...

Page 26: ...the torque wrench is important To obtain the listed torques a steady pull should be exerted to the handle until the desired torque is reached The following torque specifications apply to the bolts fr...

Page 27: ...in bore 2 Bearing Adjustment a Lay ROBOVIBE on the ground with the swivel grease fitting up b Remove the Yoke from the swivel stud by removing swivel pin 130541 c Rotate the swivel stud to align the l...

Page 28: ...VIBRATORY DRIVER EXTRACTOR...

Page 29: ...VIBRATORY DRIVER EXTRACTOR VI HYDRAULIC CIRCUITRY SCHEMATIC VI 1...

Page 30: ...VIBRATORY DRIVER EXTRACTOR See Sec VIII VI HYDRAULIC CIRCUITRY HYDRAULIC COMPONENTS LIST Control Manifold 173049 J M ROBOVIBE Vibrator 175065 J M See Sec VIII VI 2...

Page 31: ...SHCS Socket Head Cap Screw SHPP Socket Head Pipe Plug SHSS Socket Head Shoulder Screw S N Serial Number Sol Solenoid Qty Quantity B SCREWS AND BOLTS 1 Almost all connections on the unit are made with...

Page 32: ...d separately 2 In addition to the serial number plate itself on vibrators the serial number is stamped into each unit in one or more places as follows a The vibrator stamped twice once on top left sid...

Page 33: ...od of shipment desired otherwise our own judgment will be used 4 SHORTAGES Claims for shortages or errors should be made immediately upon receipt of parts No responsibility will be assumed for delay d...

Page 34: ...LINDER ASM 810897 J M k HOSE KIT 810902 J M l FITTING KIT 810906 J M m BOLT KIT 810903 J M n BOTTOM CLAMP SEAL KIT 208010 APE o ARM CLAMP SEAL KIT 810905 J M EXCAVATOR MOUNTED PARTS 175067 a JOYSTICK...

Page 35: ...VIBRATORY DRIVER EXTRACTOR VIII 3...

Page 36: ...VIBRATORY DRIVER EXTRACTOR VIBRATOR 175065 VII 4...

Page 37: ...30023 16 Elastomer 13 810903 28 1 2 NC X 2 SHCS 14 810903 64 1 2 NC X 1 SHCS 15 810903 36 1 2 NC X 1 1 4 SHCS 16 810903 64 1 2 NC Stover Nut 17 150331 2 Shaft Arm 18 150333 2 Nut Jam 19 150335 2 Nut A...

Page 38: ...SHCS 10 810903 4 5 16 Hi Collar Lock Washer 11 150665 1 Spare Parts Kit Units US Units SI Min Max Excavator Wt 33 53 kips 15 000 24 000 kg Tilting Angle 40 deg 40 deg Tilting torque at 3000 psi 27 15...

Page 39: ...VIBRATORY DRIVER EXTRACTOR ROTOTILT MULTI ATTACHMENT 150661 VIII 7...

Page 40: ...VIBRATORY DRIVER EXTRACTOR ROTOTILT SUB ASM ROTOR 173043 VIII 8...

Page 41: ...VIBRATORY DRIVER EXTRACTOR ROTOTILT SUB ASM ROTOR 150662 VIII 9...

Page 42: ...SM 150323 J M Part Item Number Qty Description 1 1004799 1 2 150323J 2 3 810903 4 4 810903 4 5 100229 1 Upper Arm ASM Shaft Clamp Assembly 5 8 NC X 4 1 2 SHCS 5 8 Hi Collar Lock Washer 1 8 NPT Grease...

Page 43: ...150325 J M Part Item Number Qty Description 1 1004800 1 2 150325J 2 3 810903 4 4 810903 4 5 100229 1 Lower Arm Assembly Shaft Clamp Assembly 5 8 NC X 4 1 2 SHCS 5 8 Hi Collar Lock Washer 1 8 NPT Grea...

Page 44: ...yd Cylinder Rod End Cap 12 208010 1 Parker Wear Ring W2 4250 500 13 208010 1 Parker O Ring 2 345 w Parbak 14 208010 1 Parker Rod Wiper SHU 4000 15 208010 1 Parker Wear Ring W2 5000 500 16 208303 1 Pis...

Page 45: ...Stock 32 3 8 16 NC x 1 25 SHCS 3 133004 APE 3 Eccentric Bearing Cover 4 133001 APE 4 FAG 22219 Roller Bearing 5 133005 APE 4 Bearing Sleeve 6 133003S APE 2 Eccentric Shaft 7 133007S APE 2 One piece Ge...

Page 46: ...ption 1 173045 1 Manifold Housing 2 150710 1 6801 6X8 MJIC X M ORING 90 3 150710 2 6400 6X6 MJIC X M ORING 4 150710 2 Pipe Assembly Port 5 810903 5 1 2 NC X 2 1 2 SHCS 6 810903 5 1 2 Hi Collar Lock No...

Page 47: ...9 J M Part Item Number Qty Description 1 150349 1 Suppressor Yoke 2 100646 2 FITT2P 02P000000 000001 3 100053 2 6400 6X6 MJIC X M ORING 4 120045 2 6400 16X16 MJIC X M ORING 5 150710 1 6400 6X8 MJIC X...

Page 48: ...3 100051 12 3 8 NC X 1 SHCS 4 150645 1 Piston Rod 5 150685 1 Rod Wear Band W2 2500 500 6 150649 1 Cylinder Gland 7 150687 1 O Ring 2 248 w Parbak 8 150670 4 6400 6X6 MJIC X M ORING 9 150659 1 Cylinder...

Page 49: ...E FITTING KIT 810906 Item Qty Description 1 4 6400 16X16 MJIC X M ORING 2 9 6400 6X6 MJIC X M ORING 3 8 6801 6X6 MJIC X M ORING 90 4 11 6500 6X6 MJIC X FJIC 90 5 5 6502 6X6 MJIC X FJIC 45 6 5 2701 6X...

Page 50: ...14 4 5 16 Nylock Nut Pressure Return Pipe Bracket 15 28 1 2 NC X 2 SHCS Elastomers Inner Side 16 64 1 2 NC X 1 SHCS Elastomers Outer Side 17 36 1 2 NC X 1 1 4 Elastomers Inner Side 18 64 1 2 Stover Nu...

Page 51: ...VIBRATORY DRIVER EXTRACTOR LOOSE ITEMS JOYSTICK 150383 J M Part Item Number Qty Description 1 150383 1 RB Hand Grip Joystick 2 150385 1 Stud Adaptor VIII 19...

Page 52: ...VIBRATORY DRIVER EXTRACTOR J BOX VIII 20...

Page 53: ...VIBRATORY DRIVER EXTRACTOR RELAY PANEL VIII 21...

Page 54: ...VIBRATORY DRIVER EXTRACTOR ELECTRICAL SCHEMATIC VIII 22...

Page 55: ...VIBRATORY DRIVER EXTRACTOR ELECTRICAL SCHEMATIC CONT VIII 23...

Page 56: ...VIBRATORY DRIVER EXTRACTOR HYDRAULIC MANIFOLD 173049 VIII 24...

Page 57: ...draforce 6356024 Hydraforce SV10 28 0 N 00 Hydraforce 6356024 12 1 Flow Control SUN FDEA LAN 10 GPM 13 1 Flow Control SUN FDEA LAN 10 GPM 14 1 Flow Control SUN FDEA LAN 16 5 GPM 15 1 Directional Valve...

Page 58: ...VIBRATORY DRIVER EXTRACTOR MANIFOLD HYDRAULIC CIRCUIT VIII 26...

Page 59: ...16 20 3 8 86 Ft Lbs 11 9 Kg M 1 2 13 3 8 119 Ft Lbs 16 4 Kg M 1 2 20 3 8 133 Ft Lbs 18 4 Kg M 5 8 11 1 2 234 Ft Lbs 32 3 Kg M 5 8 18 1 2 267 Ft Lbs 36 9 Kg M 3 4 10 5 8 417 Ft Lbs 57 6 Kg M 3 4 16 5 8...

Page 60: ...VIBRATORY DRIVER EXTRACTOR...

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