APE 50 Operation And Maintenance Manual Download Page 24

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL 50/75 AUGER

OPERATION / MAINTENANCE MANUAL

IV. PREPARATION AND OPERATION (Continued...)

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Page     4-3

IV-5. Operation of the Remote Control Pendant.

1.

All functions of the auger can be controlled by the hand held pendant. It is the choice of the

crew as to where best to locate the pendant. Some prefer to give it to the crane operator so
he can control all functions. Others prefer to give it to one of the ground crew so that he can
position himself close to the work at hand. A 50 foot cord is provided as standard equipment.
If this is  not  long  enough,  additional 50 foot sections can be added.  Should the pendant
become damaged,  all  functions   can be manually operated. See Section VII-3, Page 7-10
in this manual  for  more  details on operation. See Section VII-3A, Page 7-11 of this manual
for wiring diagram and pendant components.

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Figure 7-A. Remote Control Pendant.

EMERGENCY STOP

GOVERNER

CLAMP

DRIVE

REV

OFF

FWD

RAISE

LOWER

OPEN

CLOSE

ENGINE EMERGENCY SHUTDOWN SWITCH:

Press and hold to shut engine off. Do not use to shut engine
off at the end of shift. Shut unit off at panel at end of shift.
Button is for emergency only.

ENGINE THROTTLE  "RAISE/LOWER"  RPM:

Three Position Switch.Press and hold button to raise or
lower deisel engine rpm.

CLAMP OPEN/CLAMP CLOSE:

Lighted switch. Move to 

close

 to extend jaw and clamp vibro

to pile. Light comes on when clamp is closed and locked.Turn
to 

open

 to retract jaw and release vibro from pile. Switch

must remain in 

closed

 position to hold clamp to pile.

Sometimes the light will not come on. It could be burnt out or
shorted. Check clamp pressure gauge and make sure it
reads at least 3800 psi before vibrating any pile. Contact
APE if light is not working.

FORWARD/OFF/REVERSE:

Three position switch. Turn to 

forward 

to operate vibro.

Turn to 

off 

to stop vibro. Turn to 

reverse 

when using power

unit to run a drill motor. Vibro is not supposed to vibrate in
reverse. If it does then switch the two yellow cables labled
"drive" and "reverse" located on the other side of the control
panel.

WARNING: 

Never leave vibro clamped to a pile without the crane line attached. The clamp cylinder could bleed

off causing the vibro to drop. Neverhoist a pile in the air without a safety line attached to the pile. Should the clamp
close line become damaged and leak, the clamp cylinder could lose pressure and drop the pile.

Summary of Contents for 50

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Page 2: ...NTENANCE MANUAL 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 12345678901234567890...

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Page 4: ...2345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 Page iii Table of Contents Page RevisionRecord i Preface ii Table...

Page 5: ...machine 2 When operating in a closed area pipe exhaust fumes outside WARNING Breathing exhaust fumes can cause serious injury and even death 3 When servicing batteries avoid any type of spark or open flame Batteries generate explosive gases during charging There must be proper ventilation when charging batteries 4 Never adjust or repair the unit while it is in operation 5 Make sure the Control Pen...

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Page 7: ...ressly limited to repairing or replacing at APE s option any parts which appear to APE upon inspection to have been defective in material or workmanship Such parts shall be provided at no cost to the user at the business establishment of APE or the authorized APE distributor of the product during regular working hours This WARRANTY shall not apply to component parts or accessories of products not ...

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Page 12: ...ce of the motor the high number of strokes 48 to 160 per rotation the constant displacement linked to the sinusoidal camtrack profile and the high efficiencies This smoothness remains excellent at very low speed under 1 rpm With an even number of pistons and lobes the internal forces of the motor are balanced allowing the bearings to be totally available for taking the external loads I GENERAL INF...

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Page 15: ...NC 630008 9 Washer Top Seal Plate M20 x 2 5 Lockwasher 630018 10 Bolt Motor to Housing SHCS 7 8 NC x 5 630010 11 Locking Plate Pin 630023 12 Bolt Locking Plate 1 2 x1 NC 630024 13 Washer Locking Plate 1 2 Hi Collar 630025 14 Bolt Small Bikon Coupling 5 x 7 16 630026 15 Washer Small Bikon Coupling 7 16 630027 16 Bolt Lower Bikon Coupling 630028 17 Pin Lifting 630029 18 Plate Top Seal 630030 19 Dust...

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Page 17: ...75 10 2 Retaining Ring Truarc Internal N5000 168 11 2 Parker O Ring 2 230 One Parback 12 2 Parker O Ring 2 216 Qty Item Description Table 2 C Quick Disconnect Coupling Identification Figure 2 C Quick Disconnect Coupling Identification 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 ...

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Page 21: ...41 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER III LOADING AND UNLOADING III 1 Model 50 75 Auger The APE 50 75 auger is normally shipped laying flat on the trailer deck and the hose bundle is coiled on top Lift the auger and hose bundle as one load Avoid smashing hydraulic lines Auger should be loaded with the swivel king and hoses facing the sky Before the truck has left careful...

Page 22: ... Theaugerisshippedwiththehosesfilledwithoil However iftheunithasbeensittingforalongperiod of time or if a damaged hose has been replaced with a new one then the hoses must be filled Hook up all the hoses to the power unit Start the power unit and let it run for ten minutes before running the auger The hoses will fill up by themselves in ten minutes even if the auger is not running WARNING If the d...

Page 23: ...so that vibrator has enough hose to reach the work Avoid pulling too hard on hoses Most hose failures are caused by pulling hoses off couplers 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123...

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Page 25: ...1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER V MAINTENANCE V 1 Daily Maintenance Required Prior to Operation 1 Visually inspect the entire auger for loose nuts or bolts including the bolts that fasten the drill motor to the drill housing Put a wrench on the bolts and check them for tightness 2 Grease the lifting...

Page 26: ...ting capability of a Shrink Disc connection 3 After checking correct position of Shrink Disc and hub hand tighten 3 or 4 equally spaced lock ing screws and make sure that outer collars of Shrink Disc are in a parallel position Afterwards hand tighten rest of locking screws 4 Use torque wrench and equally tighten all screws one after another in a clock or counter clockwise sequence by approx 1 4 tu...

Page 27: ...all pump s and all required piping hoses etc Fill pump drive to proper with lubricant PREVENTATIVE MAINTENANCE Keep shafts and vents clean to pre vent foreign particles from entering seals or gear case Inspect periodi cally for oil leaks Check drive mounting bolts for tightness Check end play in shafts Noticeable movement might indicate service or parts replacement is necessary HUB CITY has Sales ...

Page 28: ...ontact the factory for additional service information Table 6 A Auger Trouble Shooting Index ITEM PROBLEM ITEM PROBLEM Page 6 1 1 Auger Won t Start When Start Button is Engaged 2 Auger Won t Turn When Forward Reverse Button is Engaged 3 Noisy Motor 4 Loaded Motor Doesn t Turn At Normal Speed 5 Motor Turns Irregularly 6 External Oil Leaks Diesel engine is not running Start relay contacts may not be...

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