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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL 50/75 AUGER

II. COMPONENT DEFINITION (Continued...)

II-1. Component Identification

The following is a general listing of the APE 50 Major components and part numbers. (Please see
Figure 2-A. for component location).

1

—

Safety Valve, Circle Seal Pop-Off Valve

#321009

2

—

Swivel, King

#630001

3

—

Roller, Guide

#630003

4

—

Bolt, Top Seal Plate, M20 x 2.5 x 60 Hex

#630020

5

—

Washer, Housing Bolt 7/8", Hi-Collar Lock washer

#630005

6

—

Nut, 7/8"  NC, Grade 8

#630006

7

—

Washer, Roller Guide, 1 1/4" Med. Lockwasher

#630007

8

—

Jam Nut, 1 1/4"-12 UNC

#630008

9

—

Washer, Top Seal Plate, M20 x 2.5, Lockwasher

#630018

10

—

Bolt, Motor to Housing, SHCS 7/8" NC x 5"

#630010

11

—

Locking Plate, Pin

#630023

12

—

Bolt, Locking Plate, 1/2"x1" NC

#630024

13

—

Washer, Locking Plate, 1/2" Hi-Collar

#630025

14

—

Bolt, Small Bikon Coupling, 5"x 7/16"

#630026

15

—

Washer, Small Bikon Coupling, 7/16"

#630027

16

—

Bolt, Lower Bikon Coupling

#630028

17

—

Pin, Lifting

#630029

18

—

Plate, Top Seal

#630030

19

—

Dust Seal, RST-105 x 130 x 12

#630031

20

—

High Pressure Seal, SG7200-1522

#630032

21

—

Seal Retaining Plate

#630033

22

—

O-Ring, AS-259

#630034

23

—

Shaft, Drill

#630500

24

—

Output Flange

#630501

25

—

Bikon Coupling, 200-01 Output Shaft

#630502

26

—

Coupler, Bikon 25-01, SPLIT 1.5

#630503/4

27

—

Hose, Forward/Reverse, 5000 psi, 1 1/4"x48" w/90 Degree 1 1/4" Code 62 Split Flange One End,
Straight 1 1/4" Female JIC swivel Other End (Bolt, M14 x 50 w/M14 L.W  #630004/#630009)

#631001

28

—

Hose, Motor Case drain, 2250 psi, 3/4"x48" w/90 Degree 3/4" JIC Female Swivel One End,
Straight 3/4" JIC Female Swivel Other End

#631003

29

—

Hose, Two Speed, 2250 psi, 3/8"x48" w/90 Degree 1/2" Female JIC swivel One End, Straight
3/8" JIC SwivelOther End

#631004

30

—

Fitting, 1/2" Female Pipe To 27mm Male German Thread

#631005

31

—

Fitting, Male Pipe to Male JIC

#631032

32

—

Fitting, Male Pipe to Male JIC 1 1/4"

#631034

33

—

Fitting, Male Pipe to Male JIC

#631036

34

—

Hose, 1 1/2"x50', 5000 psi w/ 1 1/2" Female JIC Swivel Both Ends

#631037

35

—

Hose, 1"x50', 2500 psi w/ 1" Straight Female JIC Swivel Both Ends

#631038

36

—

Hose, 3/8" 2250 psi w/Straight Female JIC Both Ends

#631039

37

—

Sheave, Lifting

#950900

38

---

Outer Housing

#950901

39

---

2" Black Pipe Coupling

#631042

40

---

Bushing, 3" Male Pipe to 2" Female Pipe

#631040

41

---

2" Pipe Nipple

#631041

42

---

WE 20D 2" Weld-On End

#631028

43

---

Safety Cable, Grout Hose #WSR 2DIXON

#631025

44

---

2" C20SD Heavy Duty Clamp

#631027

45

---

Gasket, Model 200 Collar

#631029

46

---

2"x5' Grout Hose w/WE25D Heavy Duty Swedge One End, 2" Male Pipe Other End

#631023

47

---

Bolt, SHSC 3/4"X6" w/ top lock nut

#634104

Item Qty

Part #

Description

Table 2-A. Component Identification.

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Page     2-2

Summary of Contents for 50

Page 1: ...3456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12...

Page 2: ...NTENANCE MANUAL 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 12345678901234567890...

Page 3: ...67890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER Preface General This manual covers the ...

Page 4: ...2345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 Page iii Table of Contents Page RevisionRecord i Preface ii Table...

Page 5: ...machine 2 When operating in a closed area pipe exhaust fumes outside WARNING Breathing exhaust fumes can cause serious injury and even death 3 When servicing batteries avoid any type of spark or open flame Batteries generate explosive gases during charging There must be proper ventilation when charging batteries 4 Never adjust or repair the unit while it is in operation 5 Make sure the Control Pen...

Page 6: ...678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234...

Page 7: ...ressly limited to repairing or replacing at APE s option any parts which appear to APE upon inspection to have been defective in material or workmanship Such parts shall be provided at no cost to the user at the business establishment of APE or the authorized APE distributor of the product during regular working hours This WARRANTY shall not apply to component parts or accessories of products not ...

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Page 12: ...ce of the motor the high number of strokes 48 to 160 per rotation the constant displacement linked to the sinusoidal camtrack profile and the high efficiencies This smoothness remains excellent at very low speed under 1 rpm With an even number of pistons and lobes the internal forces of the motor are balanced allowing the bearings to be totally available for taking the external loads I GENERAL INF...

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Page 15: ...NC 630008 9 Washer Top Seal Plate M20 x 2 5 Lockwasher 630018 10 Bolt Motor to Housing SHCS 7 8 NC x 5 630010 11 Locking Plate Pin 630023 12 Bolt Locking Plate 1 2 x1 NC 630024 13 Washer Locking Plate 1 2 Hi Collar 630025 14 Bolt Small Bikon Coupling 5 x 7 16 630026 15 Washer Small Bikon Coupling 7 16 630027 16 Bolt Lower Bikon Coupling 630028 17 Pin Lifting 630029 18 Plate Top Seal 630030 19 Dust...

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Page 17: ...75 10 2 Retaining Ring Truarc Internal N5000 168 11 2 Parker O Ring 2 230 One Parback 12 2 Parker O Ring 2 216 Qty Item Description Table 2 C Quick Disconnect Coupling Identification Figure 2 C Quick Disconnect Coupling Identification 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 ...

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Page 21: ...41 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER III LOADING AND UNLOADING III 1 Model 50 75 Auger The APE 50 75 auger is normally shipped laying flat on the trailer deck and the hose bundle is coiled on top Lift the auger and hose bundle as one load Avoid smashing hydraulic lines Auger should be loaded with the swivel king and hoses facing the sky Before the truck has left careful...

Page 22: ... Theaugerisshippedwiththehosesfilledwithoil However iftheunithasbeensittingforalongperiod of time or if a damaged hose has been replaced with a new one then the hoses must be filled Hook up all the hoses to the power unit Start the power unit and let it run for ten minutes before running the auger The hoses will fill up by themselves in ten minutes even if the auger is not running WARNING If the d...

Page 23: ...so that vibrator has enough hose to reach the work Avoid pulling too hard on hoses Most hose failures are caused by pulling hoses off couplers 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123...

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Page 25: ...1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER V MAINTENANCE V 1 Daily Maintenance Required Prior to Operation 1 Visually inspect the entire auger for loose nuts or bolts including the bolts that fasten the drill motor to the drill housing Put a wrench on the bolts and check them for tightness 2 Grease the lifting...

Page 26: ...ting capability of a Shrink Disc connection 3 After checking correct position of Shrink Disc and hub hand tighten 3 or 4 equally spaced lock ing screws and make sure that outer collars of Shrink Disc are in a parallel position Afterwards hand tighten rest of locking screws 4 Use torque wrench and equally tighten all screws one after another in a clock or counter clockwise sequence by approx 1 4 tu...

Page 27: ...all pump s and all required piping hoses etc Fill pump drive to proper with lubricant PREVENTATIVE MAINTENANCE Keep shafts and vents clean to pre vent foreign particles from entering seals or gear case Inspect periodi cally for oil leaks Check drive mounting bolts for tightness Check end play in shafts Noticeable movement might indicate service or parts replacement is necessary HUB CITY has Sales ...

Page 28: ...ontact the factory for additional service information Table 6 A Auger Trouble Shooting Index ITEM PROBLEM ITEM PROBLEM Page 6 1 1 Auger Won t Start When Start Button is Engaged 2 Auger Won t Turn When Forward Reverse Button is Engaged 3 Noisy Motor 4 Loaded Motor Doesn t Turn At Normal Speed 5 Motor Turns Irregularly 6 External Oil Leaks Diesel engine is not running Start relay contacts may not be...

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