APE 100 Operation And Maintenance Manual Download Page 18

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7032 SOUTH 196th - KENT, WA 98032 - (253) 872-0141 / FAX (253) 872-8710

OPERATION / MAINTENANCE MANUAL

1 4

Model 100 Eccentric Bearing

#181001

2 2

Eccentric Shaft

#181003

3 4

Eccentric Bearing Cover

#181004

4 4

Eccentric Bearing Carrier

#181002

5 2

Eccentric Weight

#181007

6 1

Vibratory Motor, Rexroth #125

#182001

7 2

Motor Bearing

#182002

8 1

Fitting#F40X-S-8-12MJICxMBSPP #112003

9 1

Motor Bearing Cover

#182005

10 1

Drive Gear

#182006

11 1

Bearing Sleeve

#181005

12 1

Gear Spacer

#182009

13 1

Gear Carrier

#182010

14 1

#10 SAE Breather Plug

#122014

15 1

Breather Valve

#112015

16 2

Double Split Flange

#123018

17 1

Motor Cover O-Ring Parker#2-258 #182019

18 2

Motor O-Ring Parker #2-163

#112020

19 1

Vibratory Gearbox

#183001

20 1

Bearing Spacer, narrowed

#182011

21 1

O-Ring .070 C/S BUNA 70 Cord

#183003

22 1

Magnetic Drain Plug

#123004

23 1

Sight Gauge

#123005

24 1

Gearbox Oil Level Plug

#123006

25 1

Oil Fill Plug

#123012

26 1

Inner Suppressor

#350106

27 1

Outer Suppressor Housing

#350105

28 4

#16 PIPE x 16 JIC

#411018

29 2

Code 62 Split Flange

#113010

30 6

Flange O-Ring #2-225

#113020

31 1

Bearing Cover O-Ring #2-276

#113101

32 1

Bolt Kit

#114000

33 1

1/8" Grease Zert

#211001

48 2

O-Ring 70 Duro #2-367

#212018

49 1

Wear Ring #W125-6250-750

#212014

50 1

Piston Ring #TFE-R-30008 Bronze

#212011

51 1

Parker O-Ring #2-356

#212013

52 1

Square Ring #4426

#212012

53 1

Wear Ring #W125-8000-750

#212020

54 1

Plastic Insert Sleeve

---------

55 8

Small Elastomers

#311004

56 --

----------

---------

57 1

Center Pin

#311006

58 --

----------

---------

59 6

SHCS 7/8"NC x 2"

#114218

60 1

Pop-Off Valve

#311009

61 1

Check Valve

#311015

62 2

#12 PIPE #12 JIC Fitting

#421016

63 6

#6 PIPE #6 JIC Fitting

#421017

64 2

Danger Sticker - Small

#000109

65 2

CAP #6 JIC

#123011

Qty

Item

Part #

Description

II. COMPONENT DEFINITION (Continued...)

II-1. Component Identification

The following is a general listing of the APE 100 major components and part numbers.
(Please see Figure 2-A. for component location.)

Qty

Item

Part #

Description

Table 2-A. Component Identification

Page 2-2

Summary of Contents for 100

Page 1: ...MODEL 100 WICK DRAIN VIBRO WITH BOTTOM SPROCKET DRIVE AND 350 POWER UNIT with Cummins M11 SERIALNUMBER OPERATION AND MAINTENANCE MANUAL condensed version BOTTOMDRIVE ...

Page 2: ...ION MAINTENANCE MANUAL Change Number Page Number Date Revision Description Revision Record 01 all 1 97 Misc changes and updates to all pages 02 all 2 97 Misc changes per mark ups added manifold dwgs 03 all 9 99 Change manual from vibro to add wick drain machine Page i ...

Page 3: ...ied personnel who have an understanding of the equipment and who follow all safety precautions Guide to Using the Manual 1 Refer to the Table of Contents for the page location of applicable sections 2 All weights and measurements in this manual are in both English and Metric units 3 The manual will be revised as necessary to reflect current information Abbreviations The following are abbreviations...

Page 4: ...o Reciever and Parts 2 23 II 12 Radio Antenna Parts 2 27 II 13 Radio Transmitter Parts 2 28 III LOADING AND UNLOADING 3 1 III 1 Model 100 Vibratory Hammer 3 1 III 2 Model 350 Power Unit 3 1 III 3 What to do if damaged during shipment 3 1 IV PREPARATION AND OPERATION 4 1 IV 1 Rigging of Vibratory Hammer 4 1 IV 2 Installing the Clamp Attachment 4 1 IV 3 Plumbing the Vibro Hoses to the Power Unit 4 2...

Page 5: ...Hourmeter 7 4 D Engine Safety Shut Down Switch 7 4 E Murphy Engine Oil Pressure Gage 7 4 F Murphy Engine Oil Temp Gage 7 4 G Murphy Hyd Oil Temp Gage 7 4 H Hyd Oil Level Float Switch 7 4 I Pendant Emergency Stop Button 7 4 J Radio Emergency Stop Button 7 4 K Pilot Lights 7 4 L Engine Control Switch OFF ON START 7 5 M Local Pendant Switch 7 5 N Governor Control Switches RAISE OFF LOWER 7 5 O Clamp ...

Page 6: ...gine 9 Never stand under vibro at any time and keep your eyes on the vibro when it is in operation Keep a look out for loose bolts or leaking hydraulic lines 10 Avoid pulling on hose quick dis connect fittings Move power unit closer to work if hoses cannot reach Do not use hoses as a tow line to tug the power unit If a hose fails at the hydraulic couplers then it is a result of hose tugging by the...

Page 7: ...ssembly 2 23 2 K2 Radio Reciever Exploded View 2 24 2 K3 Radio Reciever Board Layout 2 25 2 L Radio Antenna Parts 2 26 2 M1 Radio Transmitter Layout 2 28 2 M2 Radio Transmitter Parts 2 28 4 A Power Unit Coupler Layout 4 2 4 B Bleeding Clamp Attachment 4 3 7 A Power Unit Hydraulic Schematic 7 2 7 B1 Electrical Schematic for Pendant Control 7 8 7 B2 Electrical Schematic for Radio Control 7 9 7 C Rem...

Page 8: ...s installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product AMERICAN PILEDRIVING EQUIPMENT INC makes no other warranty expressed or implied and makes no warranty of merchantability of fitness for any particular purpose APE s obligation under this WARRANTY shall not include any transportation char...

Page 9: ...BRO SPROCKET DRIVE FOR INSTALLING WICK DRAINS VIBRO CAN BE USED FOR DRIVING OR EXTRACTING ALL TYPES OF PILES APE MODEL 350 POWER UNIT HYD POWER SOURCE FOR VIBROS AUGERS DECK WINCHES HYD IMPACT HAMMERS ETC I 1 Machine Features I GENERAL INFORMATION Wick mandrel passes through center of vibro One piece gear eccentric design No pins splines or keyways on eccentrics or gears 1 000 inch pounds very pow...

Page 10: ...ry pumps to operate the sprocket drive and the spotter functions Vibro runs off the crane I 2B Model 350 Power Unit Table 1 B Dimensions may vary depending on the year and model Consult the factory for certifications on unit being used Page 1 2 BOTTOMDRIVE Vibro dynamic force 25 tons Eccentric moment 1000 in lbs Frequency 0 to 1600 cpm Suspended weight 9 500 lbs Length 6 feet Width 30 inches Heigh...

Page 11: ... Thevibroisactivatedwhen dynamic force is need to punch through difficult soil or when seating the anchor plate The Model 100 operates in a frequency range of 400 to 1 670 cycles per minute depending on the hydraulic flow and on the hydraulic motors fitted to the gear train The Model 100 is especially suited for driving or extracting wick drain mandrels The three major parts to the Model 100 are a...

Page 12: ...he heat generated from constant heavy line pull will destroy the chemical bond between the rubber and mounting plate which will cause the elastomer to fail When engaged in hard extracting break every 15 minutes to allow elastomers to cool Do not operate if Figure 1 C General Description of Suppressor Housing related components Page 1 4 Lead to Suppressor mounting bracket with pins Outer suppressor...

Page 13: ...ionwithreducednoise and wear Vibration is caused by the vertical movement created when the eccentrics are rotated The eccentric and drive gear are driven in line by one hydraulic motor mounted on the outside face of the gearbox The eccentrics rotate on two shafts housed by four giant spherical bearings The gears and bearings receive lubrication as a result of the fluid splashing inside the gearbox...

Page 14: ...ble sided and has a hub in the center The sprocket has an internal female spline that matches the output shaft of the poclain hydraulic motor The sprocket slides onto the shaft and is secured by a holding plate The holding plate isheldintopostionbytoboltsthatscrewintothemotorshaft Themandrelhasmalesprocketpins called washers welded on both sides Page 1 6 1 1 2 6 UNC x 2 DEEP 27 PLCS Double sided d...

Page 15: ... Degree Adapter Plate 905000 4 ft Extension Adapter 906000 Clamp Attachment APE 90 DEGREE ADAPTER WITH EXTENSION APE CAISSON CLAMP I GENERAL INFORMATION Continued I 3D Optional Attachments The following are some of the optional attachments for the APE Vibratory Hammers Contact APE or your local APE distributor for more information about these and other available equipment APE DELUXE CONCRETE WOOD ...

Page 16: ...ocated behind one of the doors the 50 foot Pendant switch or the Radio Control 400 ft radius WARNING Clean with ether or a clean rag before installing quick disconnects Make sure you seat the quick disconnect fittings all the way tight Failure to tighten the quick disconnects will stop the flow of oil and will prevent the vibro from operating Failure to tighten the clamp fittings completely tight ...

Page 17: ...components above are for the standard Model 100 vibro The wick drain vibro has a tube in the center The eccentrics on the wick machine are cut away in the center to allow the tube to pass through it The only difference between the standard Model 100 vibro and the wick vibro is the center tube and the cut away eccentrics Consult the fac tory for more details on this unit This unit contains tungsten...

Page 18: ...06 25 1 Oil Fill Plug 123012 26 1 Inner Suppressor 350106 27 1 Outer Suppressor Housing 350105 28 4 16 PIPE x 16 JIC 411018 29 2 Code 62 Split Flange 113010 30 6 Flange O Ring 2 225 113020 31 1 Bearing Cover O Ring 2 276 113101 32 1 Bolt Kit 114000 33 1 1 8 Grease Zert 211001 48 2 O Ring 70 Duro 2 367 212018 49 1 Wear Ring W125 6250 750 212014 50 1 Piston Ring TFE R 30008 Bronze 212011 51 1 Parker...

Page 19: ...es HEIGHT 78 inches 16 MODEL 350 Page 2 4 1 Skid with fuel tank sub base and hydraulic tanks lower and spare upper 2 Heat exchanger and engine radiator 3 Control panel door 4 Service door 5 Service door and access to hydraulic valves 6 Service door and access to engine 7 Service door 8 Service door 9 Hydraulic quick disconnects 10 Case drain line 11 Spotter quick disconnects 12 Door latch 13 Door ...

Page 20: ...sign endures high surge and shock conditions Flat crested stub ACME threads and all steel construction withstand storage and rig up damage Structurally compatible with weight of 5 000 P S I flex hose and system induced shock loads 1 1 Q D Hydraulic Female Coupling 400301 2 1 Q D Hydraulic Male Coupling 400303 3 1 Q D Hydraulic Coupling Sleeve 400302 4 1 Q D O Ring Carrier A 400202 5 1 Q D O Ring C...

Page 21: ...ch 50009 For use with bearing cover bolts 7 1 5 16 Allen Wrench 50014 For use with the hose bracket bolts 8 1 1 4 Allen Wrench 50015 For use with the vibro oil level check 9 1 Chain Wrench 50011 Used to tighten the quick disconnects II MAJOR COMPONENT DEFINITION Continued II 5 Tool Set Identification Mounted inside theModel 350 Power Unit is a set of tools frequently used for the maintenance of th...

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APE 100, Operation And Maintenance Manual

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