APAR AR653 User Manual Download Page 3

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1. SAFETY RULES 

 

before you start to use the device, become familiar with the present instructions 

 

in order to avoid electrocution or damage to the device, its mechanical and electrical installation must be 

       performed by qualified workers; 

 

before switching on the power supply, make sure that all cables and wires are properly connected; 

 

before making any modifications to the wire and cable connections, switch off the voltage supplied 

       to the device; 

 

ensure proper operating conditions compliant with the technical specification of the device (chapter 5, power 

       supply voltage, humidity, temperature). 
 

2. INSTALLATION GUIDELINES  

The device is designed so as to ensure an appropriate level of immunity to most interferences that may occur in 
industrial environments. In environments of unknown level of interferences, it is recommended to implement the 
following measures so as to prevent potential interference with the operation of the device: 

 

do not supply the device from the same lines as high-power equipment without using appropriate power line 

       filters; 

 

use shielded supply, sensor, and signal cables, whereby the earthing of the shield should be single-point and 

       located as close to the device as possible; 

 

avoid running measurement (signal) cables in the direct vicinity of and parallel to power and supply cables; 

 

it is recommended to use twisted pair signal cables; 

 

in the case of sensing resistors in 3-wire connections, use identical wires; 

 

avoid proximity of remotely controlled devices, electromagnetic meters, high power loads, loads with phase or 

       group power control, and other devices that cause high impulse disturbances; 

 

ground or zero metal rails on which rail-mounted devices are installed. 

Make sure to remove the protective film from the LED display before the first use of the device. 

 

3. GENERAL CHARACTERISTICS OF THE CONTROLLERS 

 

control and monitoring of temperature and other physical values (humidity, pressure, level, speed, etc.)  

       processed to a standard electrical signal (0/4÷20mA, 0÷10V, 0÷60mV, 0÷2,5kΩ); 

 

2 universal measurement inputs (thermoresistant, thermocouple, and analog) with mathematical functions 

      (subtraction, addition, and average of measurements from two inputs); 

 

programmable functional button to change the operating mode of the controller: start/stop of control, 

       manual mode for outputs, step change of the set value (day/night), keyboard lock, view of measured values; 

 

3 independent ON/Off type outputs (2- and 3-way adjustment) with the following control characteristics: 

- output 1 (main): ON-OFF with hysteresis, PID, AUTOTUNING PID 
- output 2, 3 (auxiliary/alarm): ON-OFF with hysteresis 

 

analog output 0/4÷20mA or 0/2÷10V (continuous-control, retransmission) 

 

possibility to convert the input signals into the analog output standard in the retransmission mode; 

 

selection of the value controlling the operation of each output (any input, subtraction, addition, average  

      of measurements); 

 

advanced PID parameter selection function with fuzzy logic elements; 

 

manual mode (open control loop) available for binary outputs and the analog output, which makes it possible 

       to set the value of the output signal in the range of 0-100%; possibility of self-activation in the event 
       of sensor failure; 

 

programmable operating characteristics (process controller, ramping); 

 

an integrated 24 V DC power supply supplying the field transducers; 

 

a two-line digital LED display with control of illumination brightness: a 

TOP

 display - measured value 1 

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Summary of Contents for AR653

Page 1: ...AR653 AR663 UNIVERSAL TWO CHANNEL CONTROLLERS Version 1 1 5 2016 02 24 APAR SALES OFFICE 05 090 Raszyn ul Ga czy skiego 6 Poland Tel 48 22 101 27 31 48 22 853 49 30 E mail automatyka apar pl Website...

Page 2: ...7 9 1 FUNCTION BUTTON 8 10 SETTING OF THE CONFIGURATION PARAMETERS 9 11 QUICKACCESS MENU 13 12 OUTPUT OPERATION CONFIGURATION 13 12 1 CHANGING THE OUTPUTS SET VALUES 13 12 2 TYPES OF OUTPUT CHARACTER...

Page 3: ...pulse disturbances ground or zero metal rails on which rail mounted devices are installed Make sure to remove the protective film from the LED display before the first use of the device 3 GENERAL CHAR...

Page 4: ...e copying of configuration AR653 panel enclosure IP65 on the front AR663 enclosure for the DIN35 rail IP20 options to be selected in the ordering method 24 V AC DC power supply SSR control outputs 0 2...

Page 5: ...te outputs 3 transmitter or SSR relay P1 P2 P3 standard 8A 250V for resistance loads 1 main SPDT 2 additional SPST NO SSR SSR1 SSR2 SSR3 option transistor type NPN OC 11 V internal resistance 440 Anal...

Page 6: ...scription of terminal strips Terminals Description IN1 IN2 IN3 input Pt100 Ni100 Pt500 Pt1000 resistance 2 and 3 wire IN2 IN3 thermocouple input TC J K S B R T E N and voltage input 0 60 mV IN3 GND 9...

Page 7: ...easiest method is connecting a suitable suppression module directly to the inductive load terminals Generally a suitable type of suppression system should be selected for each inductive load Modern co...

Page 8: ...OWN after hold time 0 5 s c functions of the LED signaling diodes Diode marking Description 1 2 3 signals switching on of outputs P1 SSR1 P2 SSR2 and P3 SSR3 9 1 FUNCTION BUTTON The F function button...

Page 9: ...pressing the SET button or cancel it by pressing the F or UP and DOWN buttons the latter two must be briefly pressed simultaneously by pressing the UP and DOWN buttons or the F button again you will...

Page 10: ...oelectric sensor thermocouple type S 40 1 600 C tc b thermoelectric sensor thermocouple type B 300 1 800 C tc r thermoelectric sensor thermocouple type R 40 1 600 C tc t thermoelectric sensor thermoco...

Page 11: ...rementsensor signal noCh no change oFF switched off on switched on hAnd manual mode withsetoutputsignal level parameter26 HSEt chapter12 8 noCh 24 Fun2 function of output 2 chapter 12 2 oFF off hAnd m...

Page 12: ...units min 2 0 1 C 45 th1 time of stage 2 0 8640 min duration of stage Pr 2 0 maintains stage Pr 2 permanently 30 min 46 th1 time of stage 4 0 8640 min duration of stage Pr 4 0 maintains stage Pr 4 per...

Page 13: ...ameter 29 Fun3 oFF or hAnd t St start stop of PID tuning chapter 12 5 optional element unavailable when parameter 37 tunE oFF P St start stop of the process controller chapter 12 7 optional element un...

Page 14: ...l is determined by parameter 33 AtYP chapter 10 Table 10 The analog output can work in one of the following modes retransmission of measurement parameter 34 outA rEtr manual mode 34 outA hAnd and as a...

Page 15: ...ntrolled object e g a furnace In order to simplify the operation the controller is provided with the advanced PID parameter selection functions described in chapter 12 5 Also it is always possible to...

Page 16: ...arameter selection method depends on the nature of the initial conditions In the case of a stabilized controlled value the run up quick method will be selected in other cases the oscillation method sl...

Page 17: ...rrelation between those parameters only one parameter should be changed and the impact of the change on the process should be observed a oscillations about the threshold increase the range of proporti...

Page 18: ...Also the outputs can be configured for quick unconditional manual mode controlled by the F function button by programming as appropriate parameter 50 Func chapter 9 1 measurement error of the sensor r...

Page 19: ...rter require installation of the supplied serial portdrivers on the computer Communicationwith devices is effected using a protocol compatible with MODBUS RTU chapter 16 The following applications are...

Page 20: ...rs USB may have integrated polarizing and terminating resistors in such a case there is no need to use external elements During configuration of the network make sure to observe the cable installation...

Page 21: ...ion R 0x03 0x05 0 not used or reserved R 0x06 6 0 7 current status of outputs 1 2 3 bits 0 1 2 bit 1 means the output is switched on R 0x07 7 0 20 000 current state of the analog output 0 20 000 Aor 0...

Page 22: ...er 34 FunA function of analog output R W 0x34 52 1 999 18 000 parameter 35 A Lo lower indication for retransmission R W 0x35 53 1 999 18 000 parameter 36 A Hi upper indication for retransmission R W 0...

Page 23: ...1 0100 10 120 TCN4L 22R TX4H 14R TX4H 24R TX4H A4R TX4H B4R TX4L 14R TX4L A4R TX4L B4R TX4M 14R TX4M 24R TX4M A4R TX4M B4R QP99 CP 02 CP82 CP99 R38 LAOO R38 LARR 72 11304023 0150 0050 72 11304027 0150...

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