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BASIC TROUBLESHOOTING GUIDE 

PROBLEM 1: THE UNIT HAS NO POWER 

1. 

Check if the unit is switched ON. 

2. 

Check the fuse. Replace with the same type if fuse is blown. 

3. 

Check the power cord and make sure there are no disconnections. 

4. 

Verify that the unit is properly connected to the power source. 

 
PROBLEM 2: HOT-AIR GUN TEMPERATURE DISPLAY IS ALWAYS ABOVE 500

o

Description:  Constant  display  of  above  500

o

C  temperature

 

from  the  panel  then  displays  an    “Err1” 

on  the panel after a few minutes. 

SOLUTION:  

The thermal sensor may be broken and needs to be replaced. 

 
PROBLEM 3: HOT-AIR GUN ACTUAL AIR TEMPERATURE IS NOT INCREASING 

Description: Actual temperature reading is not increasing based on desired level. 

SOLUTION: 

The heating element may be broken or is at the end of its life and needs to be replaced. 

 
PROBLEM 4: THE UNIT IS VIBRATING TOO MUCH 

SOLUTION:  Check  if  the  4  screws  that  hold  the  pump  in  place  are  properly  and  tightly  connected. 

Unplug the system from the main power source before opening the case to check inside the station. 

 
PROBLEM 5: THE UNIT IS VERY NOISY 

SOLUTION:  

Make  sure  the  screw  at  the  center  of  the  base  of  the  main  unit  has  been  removed.  This  holds  the 

pump in place during transportation and needs to be removed before using the equipment. 

 

PROBLEM   6:   SOLDERING   IRON   TEMPERATURE   DISPLAY   PANEL   SHOWS   “Err1” 

CHARACTERS 

Case 1: 

The system shows “Err1” from the soldering iron temperature display panel . 

 
SOLUTION 1: 

Check if the soldering iron connection assembly is properly connected and secured 

to the receptacle on the control panel.  

SOLUTION 2

Make sure the soldering iron tip is properly inserted and secured inside the handle. 

Loose contacts between the tip and handle can also cause this error message. 

 
PROBLEM 7: UNIT SHOWS UNCONVENTIONAL BEHAVIOR 

Description: Unit operates erratically.  

SOLUTION: Try to switch OFF the device and switch ON again.  

 

OTHER PROBLEMS NOT MENTIONED: 

Contact the vendor. 

  

 

 

Summary of Contents for Int968

Page 1: ...u for purchasing Aoyue Int968 Repairing System It is important to read the manual before using the equipment Please keep manual in accessible place for future reference Deluxe Repairing System Centigr...

Page 2: ...Assembly and Preparation 8 Operating Guidelines 9 17 Care and Maintenance 18 Basic Troubleshooting Guide 19 Air Nozzles 20 This manual is designed to familiarize and instruct the op erator with the p...

Page 3: ...ackage It has several safety features such as the auto cooling process of the Hot Air Gun and overheat protection circuit It has several advanced features such as Centigrade and Fahrenheit display sel...

Page 4: ...mes created at the source Knob type Soldering Iron temperature control for simple yet efficient working temperature selection Solder Iron digital calibration Easily adjust temperature offset with a fe...

Page 5: ...C Heating Element Ceramic Heater Output Voltage 24V Tip to Ground Resistance Below 2 Tip to Ground Potential Below 2mV HOT AIR Power Consumption 550W Temperature Range 100 C 480 C Heating Element Cera...

Page 6: ...p or sharply jolt the unit Contains delicate parts that may break if unit is dropped Unplug the unit from the main power source if it will not be used for a long period Turn off power during breaks if...

Page 7: ...bsorber function switch B1 Hot Air Gun temperature display B2 Hot Air Gun decrease temperature adjustment button B3 Hot Air Gun increase temperature adjustment button B4 Hot Air Gun activation switch...

Page 8: ...ce the soldering iron to the soldering iron stand 4 Attach soldering iron spring holder as seen 5 C Soldering Iron Stand D Hot Air Gun The Hot Air Gun holder was installed on the station upside down f...

Page 9: ...ns properly secured switch ON the device by activating the main power switch 3 The display panel B1 will temporarily show the product name in a scrolling manner and then display OFF once the scroll is...

Page 10: ...te after the desired hot air temperature and airflow level are reached as also indicated from display panel B1 and the airflow gauge 7 When reworking is complete return the Hot Air Gun to its holder a...

Page 11: ...heater indicator LED indicates desired temperature is reached 5 When soldering is complete deactivate the SOLDER IRON activation switch A4 It is now safe to switch off the main power switch H System S...

Page 12: ...ocedures 1 to 6 2 Adjust system selection menu to Sel 2 then press the hot air gun increase temperature adjustment button B3 3 If successful the display B1 would show t30 indicating Hot air gun sleep...

Page 13: ...he centigrade scale or the Fahrenheit scale To switch between the two scales follow these procedures 1 Follow System Setting procedures 1 to 6 Adjust system selection menu to 3 then press the hot air...

Page 14: ...llow System Setting procedures 1 to 6 Adjust system selection menu to 4 then press the hot air gun increase temperature adjustment button B3 6 If successful the display B1 would show 000 indicating so...

Page 15: ...air gun increase temperature adjustment button B3 2 If successful the display would show 000 indicating hot air gun digital calibration is being set 3 A lighted Soldering Iron heater indicator LED A1...

Page 16: ...adjustment menu by pressing the soldering iron function switch A4 O Calibrating the Airflow If the airflow is too low or too high due to different line voltages The airflow calibration can be digital...

Page 17: ...ibration adjustment menu by pressing the soldering iron function switch A3 5 Turn on the hot air gun function and check if additional air flow calibration is needed Repeat steps 1 to 7 each time selec...

Page 18: ...heating element is found in the middle part of the hot air gun The normal life of a heating element is 1 year under normal operating conditions Steps 1 Loosen the 3 screws that secure the handle 2 Sli...

Page 19: ...if the 4 screws that hold the pump in place are properly and tightly connected Unplug the system from the main power source before opening the case to check inside the station PROBLEM 5 THE UNIT IS VE...

Page 20: ...3 8 9 10 3 1132 5 6 13mm 16 4 7 14 11 7 1133 7 5 15mm 17 6 15 13 1134 7 5 18mm 20 6 18 13 1257 11 21mm 22 11 20 18 1258 7 6 12 7mm 12 7 10 14 1259 13 28mm 30 12 5 28 19 5 1260 8 6 18mm 20 7 7 18 14 7...

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