Antaisola Rail IV Installation Manual Download Page 1 | Manualshive

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Always be your solar support

Installation Manual—Rail IV

Pitched Roof Solution

Version 2016 1.0

www.antaisolar.com

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Summary of Contents for Rail IV

Page 1: ...Always be your solar support Installation Manual Rail IV Pitched Roof Solution Version 2016 1 0 www antaisolar com ...

Page 2: ...lutions in the world delivering time and cost effective experience to solar system installers Rail IV Easy to be installed Antaisolar features series of highly engineered new innovative product designed with experienced engineers to the speed of installation Antaisolar pitched roof solar mounting system is backed by a 10 year warranty and is compliant with AS NZS1170 2 2011 Amdt 3 2012 Benefits of...

Page 3: ...mproved efficiency due to greater frame spans inherent corrosion resistance resulting in low ongoing maintenance and an extended product life Complies with Australian New Zealand Standard on Wind Actions AS NZS1170 2 2011 Amdt 3 2012 10 years limited warranty backed up by parent company Antai Aluminium Material Material Tensile strength Ultimate Yield 6005 T5 aluminum extruded 260Mpa 240Mpa Stainl...

Page 4: ... 2011 provides guidance on determining the wind pressures applicable to your Antaisolar system install site taking into account roof shape and geographic location Sufficient guidance is given in this document but you may wish to procure a copy of these standards if your company installs Australia New Zealand wide REMEMBER average wind speeds are higher for structures mounted closer to the roof per...

Page 5: ...system components Part name Picture Part name Picture Rail IV Rail splice for rail IV T module L Bracket L Foot Inter Clamp with T module End Clamp with T module Tile Roof hook Hexagon socket bolt M8 30 45 50 55 60 Klamp Lock 700 Klamp Lock 406 Note The quantity of requested components depends on the system you ordered ...

Page 6: ...g has a hand tight clutch setting a fine soft impact drive to prevent damage to the fragile glass panels and threads on the structure Cordless drill Drill or impact driver for driving roof material fixings Angle grinder For terracotta tile roof installation and angle grinder fitted with a continuous edge diamond tipped tile cutting blade gloves hearing protection a face protection mask and a suita...

Page 7: ...egory 2 Open terrain including grassland with well scattered obstructions having heights generally from 1 5 meters to 5 meters Examples include farmland or cleared sub divisions with isolated trees and uncut grass Terrain Category 3 Terrain with numerous closely spaced obstructions having heights generally from 3 meters to 10 meters Examples include typical suburban housing or light industrial are...

Page 8: ...s can be installed anywhere on the roof as long as sufficient fixings are used Higher wind speeds are encountered at the edges of roofs and therefore more fixings are required in these areas For a flush mounted array a roof can be divided into two zones the central zone and the end zone The width of these zones can be determined based on the length of the building Determining the width of the cent...

Page 9: ...ercent or less of foot spacing Thus if foot spacing is 1200mm the Rail end over hang can be up to 600mm In this case two feet can support a rail of as much as 2400mm 1200mm between the feet and 600mm of overhang at each end DETERMINE ROOF SLOPE Antaisolar mounting system can be used for roof slope up to 60 degrees This document provides sufficient information for below 30 degrees please contact An...

Page 10: ...of mount installation manual Version 2016 1 0 to AS NZS1170 2 2011 Amdt 3 2012 9 INSTALLATION INSTRUCTION Installation of L bracket on Metal Roof 1 Determine the positions of the L bracket according to your plans ...

Page 11: ...ns Note The rubber pad plays the role of waterproof Installation of Klamp Lock on Metal Roof 3 Use our Klamp Lock to clip the metal roof tightly and place L Bracket on Klamp Lock and connect them by tightening M8 20 Bolt Note If Klamp Locks are being used then fixing centres are subject to those outlined installation manual for Klamp Lock 406 Klamp Lock 700 4 Connect the L bracket with rail IV by ...

Page 12: ...ment into the splice Tighten the second M8 bolt The connection is finished Installation of Tile Hook on Tile Roof 6 Remove the roof tiles at the marked positions or simply lift them up slightly then input the roof hook to the wooden beam Fix the roof hooks with 3x self tapping screws Minimum 2 pcs 7 Cover the hooks by the removed tile 8 Connect the roof hook with the rail a Insert the tilt in modu...

Page 13: ...e the tile below 9 Place the solar module on the rails slide the end clamp tightly against the solar module and fasten tightly using the Allen bolt recommended torque is 8 Nm 10 Slide the pre assembled inter module clamp into the rails from above place it firmly against the module and fasten loosely approx 2 3 turns 11 Now slide the next module against the previously installed module and tighten t...

Page 14: ...se of the T module You must make sure that the thread of the screws does not project through the lower side of the T module max flush Position the T module in the rail channel and fasten it loosely with2 to 3 turns of the screw The screws can still be freely moved in the rail channel Slide the screw to their final position in connection with the inter module clamp module end clamp or roof hooks ha...

Page 15: ...e restricted to such life or period 4 The warranty is limited to additional delivery for the defective components upon notification of the damage within the warranty period Any statutory guarantee or liability claims shall remain unaffected 5 The obligation to fulfill the warranty shall not apply if the damage has arisen in connection with exceptional stress e g storm damage impact of instability ...

Page 16: ...f the warranty on the original new Product s 3 All other claims under this Limited Warranty against Antaisolar shall be excluded Under this Limited Warranty Antaisolar is not responsible for any special incidental or consequential damages including loss of profits harm to goodwill or business reputation or delay damages whether such claims are based in contract warranty negligence or strict tort T...

Page 17: ...laim under this Limited Warranty Warranty Assignment This Limited Warranty is only applied when the Products remain installed in their original installation location Validity This Limited Warranty shall apply to Product s manufactured after 1st January 2014 This Limited Warranty shall be valid until a new revision is issued by Antaisolar No other Warranty Unless modified in a writing signed by an ...

Page 18: ...ed steel structures AS3566 2011 self drilling screws for the building and construction industries CONTACT DETAILS Xiamen Antai New Energy Tech Co Ltd Address Room 402 No 21 Wanghai Road Software Park II Siming District Xiamen China 361008 Tel 86 592 5902557 Fax 86 592 5508270 Email info antaisolar com APPENDIXES Array Frame Engineering Certificate Flush Mount Tile Roof Array Frame Engineering Cert...

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