Animo OptiFresh NG 2.0 2016 Service Book Download Page 91

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2016/01 Rev. 0.0

OptiFresh (Bean) NG 2.0

9.4 Grinder circuit board

This grinder circuit board converts 230 Vac (alternating

current) into 230 Vdc (direct current) with a rectifier to

drive the grinder motor. (OptiFresh Bean)
The IM1 signal (24 Vdc) from the main control is

connected to connection J5-J6 (the red LED lights). This

signal controls the grinder motor with a triac.
This control can be accessed by removing the rear wall.

● Fuse 3.15 A Slow art.no. 02580; to protect the

grinder motor.

9.4.1 Connections

24 Vdc ingredient 1 signal

Pin

Colour Notes

24Vdc +

red

polarity not important

24Vdc -

brown

230Vdc

Pin

Colour Notes

red

polarity is important!

230Vdc -

black

230Vac

Pin

Colour Notes

230 Vac Zero

blue

PE (ground)

y/gr/

230 Vac Phase

brown

Fuse F1

3.15 A slow

art.no. 02580

Grinder motor 230Vdc

Pin

Colour Comments

red

Please pay attention,

for right direction.

+24dc (red wire)

according drawing

230Vdc -

black

RED

BLACK

F 3,15A T

230Vac

LED

Grinder

motor

230Vdc

24Vdc

grinder

signal

Summary of Contents for OptiFresh NG 2.0 2016

Page 1: ...service book Machine with taste OptiFresh Bean NG 2 0 OptiFresh NG 2 0 Model 2016 Machine with taste ...

Page 2: ...ew coffee canister ingredient motor 24 Bean canister coffee grinder Freshbrew group Drive unit Cup detection sensor Ingredient and mixer system 25 Water vapour drain system Door switches 3 3 Cup detection optional 26 3 4 Freshbrew group 27 3 4 1 Operation 28 3 4 2 Wiper tension adjustment 29 3 4 3 Wiper adjustment tips 30 3 4 4 Removing the brewer group 31 3 5 Drive unit 32 3 5 1 Operation 33 3 5 ...

Page 3: ...est continued 60 2 8 Read log 2 9 Clear log 2 10 Load defaults 2 11 SD menu 61 SD menu continued 2 12 Change PIN 62 2 13 Additional settings 2 16 Cleaning management 63 5 SOFTWARE 64 5 1 Memory card specs 5 2 Machine settings management 5 3 Software installation 6 MAINTENANCE 66 6 1 Daily rinsing program 6 2 Weekly cleaning program 67 6 3 Change brewer filter 68 6 4 Periodic maintenance 69 6 4 1 S...

Page 4: ...g use 93 10 4 Fault analysis 95 11 Special options 97 11 1 Installation OptiFesh NG Hot Cold 11 2 Installation OptiBean with waste to litter bin 99 12 PAYMENT SYSTEMS 100 12 1 Coin mechanism optional 12 1 1 Standard configuration 12 1 2 Coin blocking 12 1 3 Activate existing token 101 12 1 4 Programme a new token 12 1 5 Accepting euros and tokens 12 1 6 Accepting tokens only 102 12 1 7 Coin channe...

Page 5: ...nd carry our repairs on the machine Most of the settings including the product settings are secured by a PIN code This PIN code is intended to prevent the user accessing the service menu It is recommended not to leave this document with the user after installation and to change the standard factory PIN code All chapters and sections are numbered The various figures referred to in the text can be f...

Page 6: ...sing Hight cup Thermos jug 1e digit Number canisters 1 4 Bean with grinder whole beans Cups mugs 50 240ml 60 155mm 167mm NG Next Generation H C Hot Cold prepared for cabinet with cool unit 2 0 model year 2016 OptiFresh NG 1 2 3 4 OptiFresh NG Hot Cold Base cabinet with cooling unit OptiFresh Bean NG 1 2 3 4 OptiFresh NG Base cabinet with access to litter bin ...

Page 7: ...5E Cocoa 2F 6E Instant coffee 3 3 4 1 2F 3E Coffee beans Topping Cocoa 2F 7E Topping Instant coffee 2F 8E Cocoa Instant coffee 2F 9E Topping Sugar 4 5 3 4 1 2F 4E Coffee beans Topping Cocoa Suiker 2F AE Topping Cocoa Instant coffee Button settings Download here an overview of the standard and optional recipes http www animo eu en sd Enter the web site address in your web browser and your can downl...

Page 8: ... Language set 2 6 Service boiler Service moment Cups set Months set Cups The message indicates that the device must be descaled If a water filter is fitted recommended this is also an indication that the filter must be replaced We strongly recommend to use a water filter Calculate your filter capacity by using the capacity information provided with the filter Set the amount of cups into the menu s...

Page 9: ... and Cocoa setting is a dispensing time in seconds for a 100ml drink When increasing the cup volume the Topping and or Cocoa dispensing will be automatically proportional increased not visible in the display To measure is to know It is strongly recommended to check the coffee measurement using a set of mini scales These are simple to order via the Internet ATTENTION the default brewer settings are...

Page 10: ... position Start 1 Start 2 Start 3 Start 4 Cup volume Start 1 Pause 1 Start 2 Pause 2 Start 3 Pause 3 Start 4 Pause 4 Waste bin 120 ml 1 0 6 0 2 4 2 5 3 0 1 5 1 9 3 5 130 140 ml 7 0 3 5 2 5 5 0 110 160 ml 8 0 4 0 4 0 6 0 95 180 ml 9 0 5 0 5 5 7 0 85 200 ml 10 0 6 0 7 0 8 5 75 220 ml 11 0 6 5 8 0 9 5 70 240 ml 12 0 7 5 9 0 10 5 65 Table Brewer Pause settings in relation to Cup volume 2 13 Additional...

Page 11: ...splay messages Run the cleaning program without cleaner to reset the cleaning message place cup Cleaning place cup 12 00 06 09 15 Shut down Please follow chapter 7 Transport Shut down to empty the boiler system before transporting or putting the machine in storage ...

Page 12: ...hows the programmed recipe The 2nd line in the display shows the first recipe from a hole range see dotted frame of pre programmed and extra recipes 3 Scrol with the navigation buttons though the range until the desirable recipe and confirm 2x v Which recipes are factory set can be found in recipes settings document which can be downloaded See http www animo eu en sd Coffee Coffee Milk Chocolate M...

Page 13: ...e or more settings and confirm v START led blinks 3 Place a empty cup under the outlet and press the START button You drink is made When the Cup volume menu parameter is increased coffee and instant products Topping and Chocolate will be automatically proportional increased 4 If the strength of the drink is not perfect the instant ingredient can be adjusted separately Scroll to the desired ingredi...

Page 14: ...rvice menu item 2 Hold a empty cup under the outlet 3 Press the TEST button only the chosen ingredient will be dispensed 4 Measure the weight of the ingredient 2 4 Adjustment rules 2 4 1 Brewer The OptiFresh NG is executed with a fresh brew brewer A excellent black filter coffee can be made with 7 5 15 grams 0 26 0 53 ounce of coffee When using pre grinded coffee OptiFresh NG its preferable to use...

Page 15: ...2 cups Grinding Ideal If the brewer piston runs down in the start 3 position a beige foam layer is briefly creates on the coffee The grinding adjustment is ok the brewing process runs perfectly Grinding to coarse Weak coffee High coffee dose The grain size is too large to get a good extraction The coffee will be under extracted To get a good cup of coffee the coffee dosage must be extreme high too...

Page 16: ... the filter If the residue is to wet increase brewer pause 3 vacuum time 2 3 Recipe setting 2 3 01 Coffee drink Unit 1 Pause 3 Waste falls from the left side Only when the coffee residue bed is flat and even the wiper can move freely to the left without touching any coffee bumps Coffee will be pushed from the left of brewer if the coffee residue bed is not flat If the residue is not flat increase ...

Page 17: ...d just above the waste bin is not being obstructed by a plastic bag Coffee stay behind in the brewer cylinder The coffee outlet does not stay in position long enough Extend pause 4 time the coffee outlet stays open longer The coffee flows out too slowly from the brewer The piston does not drops far enough and close the spout partially Extend start brewer 4 so the piston drops further 1st cup of co...

Page 18: ...tion program Extend pause 3 time this increases the vacuum process time See table on page 10 for advice settings in relation to cup volume Check if vacuum is lost because the piston moves down too far down Shorten start 3 time if coffee still remains too wet If the above mentioned problem is not resolved Check the brewer chamber and cylinder for fractures Replace the defective parts Check the cyli...

Page 19: ...sed to ensure that the brewer unit and mixers are properly rinsed after making a drink After the mixers are almost empty a small amount of hot water is dispensed to the mixer so that it is as clean as possible on completion A realistic rinse value is 7 5 ml Caution this does not need to be deducted from the amount of water as the programme does this automatically Example Set parameter for DV2 100 ...

Page 20: ...Fresh 1 DV 4 Hot water KW 3 Cold water DV 4 Hot water KW 3 Cold water Coffee Topping Coffee Cocoa Topping Sugar Unit 1 Unit 2 Unit 3 DV 1 DV 2 DV 3 Brewer Mixer 2 Mixer 3 OptiFresh 4 OptiFresh 3 Unit 1 Unit 2 DV 1 DV 2 Brewer Mixer 2 OptiFresh 2 OptiFresh 1 DV 4 Hot water KW 3 Cold water DV 4 Hot water KW 3 Cold water Coffee Topping Coffee Cocoa Topping Sugar OptiFresh NG OptiFresh Bean NG Grinder...

Page 21: ...ar motor brewer 11 Evaporation extractor ring 4 Coffee bean canister OF Bean 12 Mixer housing Fresh brew canister OF 13 Mixer motor 5 Coffee grinder OF Bean 14 Mixer impellor Gear motor fresh brew canister OF 15 Extraction tray 6 Dispensing valve 16 Ventilator 7 Boiler 17 Hot water outlet 8 Instant canisters 18 Coffee outlet Drink outlet instant 1 2 3 7 10 5 17 18 9 14 15 16 4 8 6 13 11 12 ...

Page 22: ...sensor MM3 Mixer system sugar DV1 Brewer dispensing valve KW2 Venting valve H C optional 3 8 KW1 NRV WF NRV NTC sensor DV1 DV2 DV4 T1 H1 Mixer MM 3 1 2 3 1 2 3 1 2 3 3 4 DV3 1 2 3 Mixer MM 2 Boiler LSL LSH DV1 4 Boiler Chocolate Topping Coffee Sugar OF4 Water supply Main tap Calcium carbon cartrige Drain boiler Drip tray drainage Coffee outlet Hot water Hot Cold water outlet Mixer outlet s Non ret...

Page 23: ...perature 135 C 1 pole manual reset See chapter 3 7 Water boiler for operation Dispensing valve 03250 Supplies water to the fresh brew unit and mixers See chapter 3 7 1 Dispensing valves for operation Steam thermostat 03484 The steam thermostat contact is in series with the solid state This thermostat prevents the boiler from boiling empty when the solid state breaks down in a operating condition T...

Page 24: ...d is easy to remove Coffee grinder 1000665 The coffee grinder grinds the beans and fills the brewer with a precisely measured quantity of coffee See Section 3 6 Coffee grinder for the operation Fresh brew group 13622 Pre grinded coffee and hot water are dispensed onto the perma nent filter and are drawn trough the filter by a piston vacuum After the coffee is dispensed to the cup the coffee residu...

Page 25: ...the mixer motor running at 16 500 rpm The drink flows via the drink outlet into the cup See chapter See chapter 3 7 Instant group Water vapour drain system Most of the water vapour given off during the mixing is collected by the vapour drain ring and extracted via the extraction tray by the fan The instant residue is collected by the extraction tray The extraction tray can be easily removed for cl...

Page 26: ... as well as porcelain or glass cups The new cup detection is extremely safe in use and will prevent you from wasting freshly brewed coffee or tea WARNING Keep the sensor windows free of dirt Don t reach below the drink spouts when a drink is prepared Caution the cup detection sensors are standard activated run the rinsing program with a closed door when placing a cup the machine awakes itself from...

Page 27: ...ee residue is wiped away by the wiper 4 3 and drops into the waste bin Next sections explain how the unit operates Major components Technical data Material 1 Bean canister Fresh brew canister Content 2 2 kg 1 8 kg PC PE 2 Coffee grinder canister gear motor See 3 6 Coffee grinder 3 Coffee guide st st PE 4 Fresh brew unit max 240 ml with 16 20 gram coffee 4 1 Water supply PSU 4 2 Brewer chamber PSU ...

Page 28: ... is just above the pour spout area of the cylinder the piston then pauses This pause allows the vacuum created in the cylinder to pull the liquid brewed coffee through the coffee grounds and through the filter screen at the top of the cylinder and leaves the residue dry behind on the filter Start 4 The piston then moves down just below the pour spout area dispensing brewed coffee into the user s c...

Page 29: ...ctions 2 The tension can be set by adding adjustment shims 7 between the T bar 6 and the H frame 9 Extra shims are located behind the stainless steel panel on the inside of the door 3 Press the H frame downwards and take the T bar out of the recession Place an adjustment shim in the recession and replace the T bar Adding multiple shims at the same time can cause excess tensile force and damage the...

Page 30: ...arger dispensing volumes Wiper tension too high If the brewer is adjusted too high the wiper will stretch and become clearly warped Glancing along the long side of the wiper will show a warped effect in the rubber The brewer is under extreme pressure and the sound of the brewer motor audibly changes as a sign of the severe load This may even damage the wiper and permanent filter During the complet...

Page 31: ...ion 5 6 First pull the bottom section 6 of the brewer towards you to release it from the drive mechanism 7 Lift the brewer 7 from the suspension bracket 8 The brewer can now be thoroughly cleaned 9 Position the parts back into the machine in reverse order Caution first secure the brewer into the suspension bracket and then press the bottom section back into the drive mechanism Do not forget to rec...

Page 32: ...o turn after a coffee has been selected or afterwards returned to its home position home position An error E4 or E5 will occur when something wrong is with one of the two detection positions Major parts Technical data Material 1 Brewer unit See chapter 3 4 2 Drive unit art no 1002149 2 1 Motor gear 24Vdc 5 RPM alu 2 2 Shear pin art no 03341 steel 2 3 Drive connector art no 03340 nylon 2 4 Motor br...

Page 33: ... go on the go opened 3 5 2 Shear pin The shear pin 2 2 is special constructed to break ones the fresh brew unit runs too heavy The shear pin can breaks because of mechanical defect in the brew unit brewer unit and or permanent filter is clogged up by coffee residue and oils Always use the original solid shear pin its specially designed for this job Don t use retaining pin or a hollow pin they are ...

Page 34: ...per grinding disk reduces anti clockwise it increases The ground coffee leaves the grinder via the coffee outlet 2 1 A rubber flap prevents the entry of moisture Major parts Technical data Material 1 Bean canister Content 2 5 kg PC 2 Coffee grinder Sound level 70 dB A 2 1 Coffee outlet ABS 2 2 Upper grinding disk Ø 65mm Ceramic 2 3 Lower grinding disk Ø 65mm Ceramic 2 4 Drive belt Rubber 2 5 Fine ...

Page 35: ...e to fine with the grinder running or empty Adjusting from fine to coarse can be done when the grinder is stationary 1 Close the bean canister plug 2 Remove the stainless steel coffee guide 1 3 Hold a beaker under the coffee grinder outlet and run the grinder until it is empty Tip go to the service menu 2 7 Hardware test Outputs IM1 Press recipe key 11 until the coffee grinder is empty the speed i...

Page 36: ... shown that new ceramic grinding discs have a run in period of 10 kg of coffee beans about 1350 cups at 7 5 g 1000 cup at 9 5 g We recommend to re adjust finer the grinder after this period 3 6 4 Grinding disk replacement 1 Follow chapter 3 6 1 Basic adjustment till point 5 2 Switch the machine OFF 3 Loosen the screws 1 and dismantle the grinder head 2 4 Remove the grinding disks 3 4 by loosening ...

Page 37: ... the three screws 5 and remove the belt cover plate 6 Remove the four screws 6 from the mounting rubbers and remove the coffee grinder with motor plate 7 Loosen the screen 7 on the coffee outlet and remove it 8 Remove the two screws 8 from the grinder housing 9 9 Remove the grinder housing 9 10 Slightly loosen the motor screws 10 so that the drive belt tension is released 11 Pull the grinding disk...

Page 38: ...terials including grain starch and is absolutely harmless for the health It binds the coffee oil and cleans the grinder housing and grinding disks by friction If small residual particles mix into the follow up shots this does not affect the extraction or the taste Cleaning with GRINDZ 1 Close the bean canister plug 2 Hold a beaker under the coffee grinder outlet 3 Run the grinder until it is empty...

Page 39: ...the vapour drain ring 3 5 and extracted via the extraction tray 3 6 by the fan 2 The instant residue is collected by the extrac tion tray The extraction tray can be easily removed for cleaning by dismantling the mixer unit This largely prevents water vapour getting into the canister outlet and the ingredient becoming moist Major components Art no Technical data 1 Instant canister 1 1 Ingredient mo...

Page 40: ...dient 3 Ingr WT Ingredient 4 DV 3 WT DV 3 Rinse 3 WT Rinse 3 Ingr WT Ingredient 5 Ingr WT Ingredient 6 DV 4 WT DV 4 Start1 Pause2 Start2 Pause3 Start3 Start4 Pause4 15ml sec 15ml sec 15ml sec 15ml sec Hot water Unit 1 Unit 2 Unit 3 OptiFresh 4 OptiFresh 2 3 OptiFresh 1 Mixer WT Mixer 2 run time Speed 1 Speed 2 Time speed 1 Mixer WT Mixer 3 run time Speed 1 Speed 2 Time speed 1 At low speed instant...

Page 41: ...the mixer group The fan is easy to remove by turning the screw underneath The fan speed can be adjusted in the service menu 2 4 Settings 2 4 05 Ventilator Fan time Fan speed 1 Fan speed 2 3 7 2 Ventilation waste bin The fan on the side of the machine ventilates the waste bin The fan runs as long as the machine is switched on ...

Page 42: ... the water As soon as the NTC sensor 1 4 measures the set temperature the heating element 1 6 will be switched off Major parts Technical data Material 1 Boiler system 3 Litre st st 1 1 Overflow tube 1 2 Maximum level electrode st st 1 3 Minimum level electrode st st 1 4 Temperature sensor NTC st st 1 5 Heating element 230V 2200W st st 1 6 Steam thermostat 230V 16A 1 7 Boiler inlet st st 1 8 Dry bo...

Page 43: ...ater reservoir is measured using an NTC precision sensor 1 4 mounted on the outside wall of the reservoir The water temperature also drops when drinks are dispensed To avoid the temperature regulator from responding too late the heating element is switched on as soon as the inlet valve 1 7 opens and cold water is added The heating element 1 5 switches off again as soon as the inlet valve shuts off...

Page 44: ...tput 2 5 2 aerated 2 5 1 so that the supply hose to the brewer and mixer are always completely emptied Major parts Technical data Materiaal 1 Water boiler 3 Liter AISI 316 2 Dispensing valves art no 03250 2 1 Coil 24Vdc 2 2 Core 2 3 Valve housing inlet PSU 2 4 Seal set art no 99673 2 4 1 Cup seal VMQ 2 4 2 Plastic ring PVDF 2 4 3 O ring VMQ 2 4 4 Plastic seat PVDF 2 5 Outlet piece bayonet connecti...

Page 45: ...ted to one of the dispensing speeds given the figure on the right after it has been fitted When calibrating valves use the special Valve Calibration menu by opening the Service Menu and navigate to 2 7 Hardware Test 2 7 2 Calibrating Valves 1 Place an empty measuring cup with a minimum volume of 250ml under de drink outlet 2 Select the valve DV which needs to be calibrated and press recipe button ...

Page 46: ...t with the user after installation and to change the standard factory PIN code This chapter describes the various settings that can be changed by trained authorised service personnel How you gain access to the service menu is described below Once in the service menu the control panel has the following functions Escape return without changing Previous menu item increase value Next menu item decreas...

Page 47: ... within 5 minutes the machine will not ask for a PIN code again Menu overview Display Operator menu Service menu Make your choice 1 0 Free vend 2 1 Quick recipe pro 1 1 Clock 2 2 Button settings 1 2 Switching times 2 3 Recipe settings 1 3 Recipe counters 2 4 Settings 1 4 Quick recipe 2 5 Reset counters 1 6 Software 2 6 Service boiler 1 7 PIN code 2 7 Hardware test 1 8 OptiLight 2 8 Read log 1 9 Co...

Page 48: ...s set price high will be used Price choice Specify here at what pricing choice free price high or price low the machine must handle Pricing time per On time Off time Price choice Free High Low sat sat 1 sat 2 sat 3 Stand by On time Off time Pricing time per On time Off time Price choice Free High Low sun sun 1 sun 2 sun 3 Stand by On time Off time Pricing time per On time Off time Price choice Fre...

Page 49: ...min The boiler temperature decreases by 5 C every 30 minutes If a product is chosen after 2 hours the machine springs back into life In this way less energy is used if the machine is switched on but is used little or if someone forgot to switch it off Example Three set prices for beverages Mon Fri Service menu 2 2 Button settings Button 1 10 Price Price high 1 00 Price low 0 50 Service menu 2 4 Se...

Page 50: ...nd open the file CNT with notepad or Word pad Error messages SD card error lock function on SD card ON No SD card present no SD card inserted 1 4 Quick recipe Recipe name 1 Recipe name 12 Cup volume 50 200 ml 120 ml Here you can easily set the volume and strength of coffee milk sugar cocoa yourself for each recipe drink key Only the ingredients for the recipe concerned are visible Coffee 1 20 20 0...

Page 51: ...id dispensing a price high can be set here for each product button Price low 0 05 2 00 0 25 For paid dispensing a price low can be set here for each product button Cup volume 50 240ml 120ml Set the desired cup volume here All other parameters e g coffee dosage can be adjusted automatically This parameter is coupled to the quick recipe cup volume Attention change brewer parameters when cup volumes ...

Page 52: ...o Yes paid jug free jug No free jug free jug 1 0 Yes n a free cup free cup No Yes paid cup free cup No free cup free cup 1 Yes n a free cup free jug No Yes paid cup paid jug No free cup free jug 2 0 Yes n a not possible free cup No Yes not possible free cup No not possible free cup 1 Yes n a not possible free jug No Yes not possible paid jug No not possible free jug 3 0 Yes n a free cup free cup N...

Page 53: ...ewer 0 0 30 0 s 2nd start time brewer Pause 2 brewer 0 0 30 0 s 2nd pause time brewer Start 3 brewer 0 0 30 0 s 3rd start time brewer Pause 3 brewer 0 0 30 0 s 3rd pause time brewer Start 4 brewer 0 0 30 0 s 4th start time brewer Pause 4 brewer 0 0 30 0 s 4th pause time brewer Unit 2 DV 2 WT 0 0 30 0 s Delay time Water 2 DV 2 0 100 ml Dispensing amount Water 2 Rinse 2 WT 0 0 20 0 s Delay time Rins...

Page 54: ...6 optional Mixer 3 WT 0 0 30 0 s Delay time Mixer 3 Mixer 3 Running time 0 0 10 0 s Mixing time Mixer 3 Speed 1 20 100 1st speed Mixer 3 Time speed 1 0 100 Time 1st speed Mixer 3 Speed 2 20 100 2nd speed Mixer 3 DV 4 WT 0 0 30 0 s Delay time Water 4 DV 4 0 100 ml Dispensing amount Water 4 Hot water dispensed DV 5 WT 0 0 30 0 s not used DV 5 0 100 ml DV 6 WT 0 0 30 0 s DV 6 0 100 ml Range ingredien...

Page 55: ...ture allows dispens ing again Stand by 60 80 C 60 C Boiler temperature during stand by Extended Heating 0 5 sec 1 sec To maintain the optimum boiler tem perature the heating element and inlet valve switch on simultaneously Set the delay of the element here after the inlet valve is closed Display Show clock Yes no No Show clock in display Show date Yes no No Show date in display Daylight saving tim...

Page 56: ...0 2 00 Insertions higher than for example 2 00 will be refused and returned via the coin groove of the coin me chanism Set to the highest recipe product price Point position 0 2 2 The position of the decimal point in the amount Show credit yes no yes Show credit Cr on the display Purchase obligation yes no yes Whether money is returned or not when the return handle is pressed Pre pay yes no no Whe...

Page 57: ...ithout the start key being pressed Strength setting is possible Free vend yes no yes Set the machine for free or paid vending I 0 Free vend yes no yes Add remove menu item 1 0 Free vend to the operator menu Cup sensors Cup sensor left yes no yes yes cup sensor active no cup sensor inactive Cup sensor middle yes no yes Cup sensor right yes no yes I 0 Cup sensors yes no yes Add remove menu item 1 10...

Page 58: ... If 12 months is set during installation the service boiler message will appear on the display 12 months after installation Service counter Cups 20 000 0 20 000 The total number of vended cups or passed month is counted down here It can be checked here at any time how far away the machine is from periodic maintenance boiler descaling or water filter replace ment When the counter reaches 0 it conti...

Page 59: ...display shows the Nominal current mA When the Nominal current of a out put rises above the set current mentioned output will be shut off KW1 2500mA Inlet valve Boiler DV1 Dispenser valve 1 Brewer DV2 Dispenser valve 2 Mixer 2 DV3 Dispenser valve 3 Mixer 3 DV4 Dispenser valve 4 Hot water DV5 Dispenser valve 5 n a DV6 Inlet valve 6 n a IM1 600mA Grinder motor 1 Canister 1 IM2 Ingredients motor 2 Can...

Page 60: ...c 2015 the ma chine determines every 100 cups an automatic correction factor to correct deviations in the motor brewer speed With this correction factor the brewer stop posi tions are automatically adjusted To activate this function manually press the TEST button Operating hours Brewer Mixer s Brewer Mixer 2 Mixer 3 Ingredient motor s IM 1 coffee IM 2 decaf IM 3 Topping IM 4 Cocoa IM 5 Sugar IM 6 ...

Page 61: ... 2 6 Service boiler 2 13 Additional settings 2 16 Clening management The data file 2Fxxxx00 MDU must be on the SD card Language With this menu item a non standard language set can be loaded into the machine The data file xxxxxx TLF must be on the SD card Recipe With this menu item Personal recipes can be loaded into the machine using an SD memory card uploaded This file contains the changed person...

Page 62: ...menu 2 8 Read log are saved in a data file 2Fxxxx00 LOG on the SD card Note Depending on your settings Windows can see this file as a TXT file Operating hours With this menu item the Operating hours can be saved on an SD memory card All operating hours from the menu 2 7 Hardware test Operating hours are saved in a data file 2Fxxxx00 TMR on the SD card Note after the operating hours have been saved...

Page 63: ...al after servicing on the brewer is performed Brewer open position 6 5 10 5 s 7 5 s To calibrate the exact brewer open position piston complete down after activatiing brewer open close button 2 16 Cleaning management Rinsing rinse mandatory yes no nee If rinsing mandatory is set to YES the ma chine is locked if it is NOT rinsed after the set number of cups or days Out of order rinse After the rins...

Page 64: ...perating hours file TMR Place the SD card in your computer and open the re quired file with notepad or wordpad See the example Note Depending on your settings Windows can see the LOG file as a TXT file 5 3 Software installation New software can easily be installed on the machine New software can be made available in the following ways www animo eu dealer login Extranet by e mail Memory Card Memory...

Page 65: ...lly The following procedure takes about 5 minutes 8 Choose the appropriate model and confirm your selection with Enter 9 The display now shows Make your choice 10 The new software has now been installed 11 Now reload the Personal recipes and settings saved in step 4 into the machine Go to service menu item 2 10 SD menu Load data and reload the saved settings back into the machine 12 Remove the SD ...

Page 66: ...e display 2 The rinsing program can also be activated by pressing the STOP button for 10 sec 1b 3 Confirm with the V key 2 to start the rinsing The brewer and mixer unit are rinsed with clean water In the Service menu 2 16 Cleaning management Rinsing mandatory yes no the user can even be obliged to carry out the rinsing program If the rinsing program is not activated the machine blocks Place cup R...

Page 67: ... cleaner powder is added in the brewer chamber 4 After the cleaning cycle and the rinsing program start automatically and rinses the brewer and mixers with clean water 5 After the rinsing cycle the brewer chamber opens so it can be taken out 4 and rinsed 5 6 Place the brewer chamber 6 back in the right way wiper in the middle 7 Confirm with the V key if the brewer chamber is replaced The brewer cl...

Page 68: ...dirty filter in the prescribed powerful liquid coffee cleaner 5 Clean 6 brewer chamber and coffee spout 6 Place the brewer chamber 7 back in the right way wiper in the middle 7 Activate the open close button 8 again to close the brewer 8 The display shows the text FILTER CHANGED No press X Yes press V Only if Yes is confirmed the internal counter is reset and the CHANGE BREWER FILTER instruction d...

Page 69: ...ace the filter Always inspect the boiler on scale after replacing the water filter If necessary carried out a descaling procedure using a small amount of descaler 6 4 2 Service brewer The service moment brewer is factory set See service menu item 2 13 Other Settings Service brewer During use the brewer movements are counted When the service brewer moment is reached the text Service brewer will app...

Page 70: ...increases the quality of the drink and will ensure that you do not have to descale the device too often Brewer unit We advise to use a substitute brewer for maintenance The removed brewer can then be repaired in the workshop before being used again during the next service 6 4 4 Servicing For an estimated total of 20 000 cups a year we recommend one service a year For an estimated total of 20 000 c...

Page 71: ...ce at least after 40 000 brew cycles Service brewer parts shown here Clean brewer and check it for proper operation Perform major maintenance if the cylinder shows internal scratches and or exhibit leakage and if the Teflon piston does not moves easy Check brewer tension settings 03380 1x 1x 1x 1x 03375 1x 1x 1x 1x Brewer 80 000 30 min Replace at least after 80 000 major maintenance brewer cylinde...

Page 72: ...x 1x 2x Replace the seals in the green mixer mounting ring or replace green mounting ring complete 1000742 1x 1x 2x 1003572 1x 1x 2x 1003568 1x 1x 2x Clean the mixer components with Animo cleaning agent 00008 can 49009 sachet Checking general Check the complete machine operation Check parts for damage wear and or leaks Cleaning general Brewer and mixer unit as for weekly cleaning The entire interi...

Page 73: ...to run a minimum of three times Wash hands thoroughly after descaling The device must not be submerged or hosed down 6 5 Descaling instructions Animo supplies Descaler in the following quantities Descaler 48 x 50g sachets Art No 49007 Descaler 1kg tube Art No 00009 Time required products and tools Time approximately 45 minutes 2 sachets Animo Descaler or 8 10 dessert spoons Drip tray of approximat...

Page 74: ...tres warm water 5 Slowly pour the 1 litre acid solution into the reservoir 4 The acid solution will now react with the lime scale 6 Leave the solution to soak for a minimum of 10 minutes until the foaming has stopped Disassemble the dispensing valves 7 Remove the dispensing valves They are accessible through the cover plate behind the ingredient canisters 8 Disconnect the wiring and hoses and care...

Page 75: ...aced entirely by the seal replacement set build the valves back together See Section 3 5 1 Dispensing valves A B C C Fit new valves Attention new dispensing valves must be set on the correct dosing See Section 3 8 3 Calibration A B C 10 Replace the valves into the boiler 6 and install the wiring and hoses again continuation boiler descaling 11 Fill the boiler with the rest of the solution and fill...

Page 76: ...nstruction 12 15 ones again to remove the boiler from descaler 16 Place reservoir under both outlets 10 and activate the rinsing programme 9 to rinse clean the dispensing valve so the valves Follow the instructions on the display 17 Screw the lid back onto the reservoir and replace the cover plate 2 18 Clear the service parameter counter in the Service Menu 2 6 Service boiler 2 6 2 Reset service c...

Page 77: ...uum loss occurs the brewer cylinder and Teflon seal will both need to be replaced Required parts 4x O ring art no 03368 1x Teflon seal art no 03370 1x Brewer cylinder art no 03372 4x toothpicks Preparations 1 Remove the brewer from the machine and then remove the filter screen and the brew chamber from the brewer 2 Remove the c clip at the rear of the crank arm and then remove the crank arm pin 3 ...

Page 78: ...lace the stainless steel top plate with the four screws 12 Slide the piston assembly into the bottom of the cylinder Make sure the hole at the bottom of the piston rod is pointing perfectly forward in the same direction as the brewer pour spout 13 Secure the piston and cylinder assembly to the mainframe of the brewer using four screws Do not forget to install the two washers that are used with eac...

Page 79: ...ered and press fit into the shaft tap the longer end of the pin with a hammer until it pops out of the shaft Once the pin is out remove the c clip securing the crank arm shaft to the mainframe 3 Remove the c clip at the rear of the crank arm and then remove the crank arm pin 4 Move the piston rod away from the front of the crank arm Place the brewer on the table with the cylinder down and gently t...

Page 80: ... arms and the wall of the mainframe At the front of the mainframe insert a c clip into each of the arm pins to secure the pins and arms in place At this point in the procedure the brewer arm replacement is complete 10 The next part of the procedure is to replace the triple cam and T bar housing Even if you were only replacing one of the two both of these components need to be removed Partially ins...

Page 81: ...ce by inserting a c clip on the pin at the rear of the crank arm 15 Insert the drive pin into the crank arm shaft at the rear of the brewer Note that the pin is tapered one end is thicker than the other due to three splits added along the pin s sides Insert the thinner end without the splits into the crank arm shaft and then tap it a couple of times with a hammer to wedge press fit the pin in plac...

Page 82: ...er unit cleaning programme 2 Clean the ingredient canister s mixer system leaking tray and casing 3 Switch off the device and remove the plug from the wall socket 4 Close the water supply tap and disconnect the water connection tube 5 Drain the water reservoir approx 3 litres by using the draining tube 1 WARNING HOT WATER 6 The device is now ready for transport 1 Volt ...

Page 83: ...iFresh NG 2 0 OptiFresh Bean NG 2 0 Waste bin switch Main switch Ventilator SD cardholder Circuit board Brewer Coffee outlet Bean canister Mixer Waste bin Instant canisters Fresh brew canister Drip tray full sensor Ingredient motors Dispensing valves Key switch Service panel ...

Page 84: ...84 2016 01 Rev 0 0 OptiFresh Bean NG 2 0 Brewer motor Power relais Ginder PC board Main PC board Ginder Water reservoir Boil dry safety Level NTC Inlet valve 24V power supply ...

Page 85: ...power supply to the main PC bard Battery 3V Li CR2032 Art No 02816 to maintain the clock function when there is no power supply to the device 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 MIX BR MIX2 MIX3 IM1 IM2 IM3 IM4 IM5 IM6 2 1 KW1 KW2 KW3 DV1 DV2 DV3 DV4 DV5 DV6 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2 1 HEATER RELAIS DOSING VALVES VALVES INGREDIENT MOTORS MIXERS 4 3 FAN INLET OUTPUTS G...

Page 86: ...osed 10 Brewer witch Grey Brewer in home position contact closed 11 DS Door 1 Orange Door closed contact closed 12 15 16 IN3 Door 2 Pink Door lock locked contact closed 17 18 Connector J18 T1 NTC sensor Pin Sensor Colour Notes 1 NTC sensor Violet 2 3 NTC sensor Violet Battery B1 Lithium 3V Type CR2025 art no 02816 Fuse F3 6 3 A slow art no 03391 Connector J1 Supply Pin Colour Notes 1 2 Ground GND ...

Page 87: ...Pin Valve Colour Notes 17 18 KW 1 inlet valve Violet Hot Cold optiion Rode draad is gemeen schappelijke 24Vdc aansluiting 15 16 KW 2 venting valve Rose 13 14 KW 3 Cold water Orange 11 12 DV 1 brewer valve Brown 9 10 DV 2 mixer 2 valve White 7 8 DV 3 mixer 3 valve Yellow 5 6 DV 4 hot water tap Green 1 4 Connector J6 Pin Relais Colour Notes 4 H1 Element via solid state relay Red 3 White 2 1 18 17 16...

Page 88: ...Coin acceptor NRI G13 External release contact the machine can be released by using a potential free contact pulse G13 Kabel 1 meter art no 03392 Extern vrijgave contact kabel 1004237 MDB Serial interface MDB Multi Drop Bus art no 03433 Coin changer NRI C2 Cashless payment system Telemetry EVA DTS SD card needed Memory Card Memory Card MDB cable 1 meter art no 03479 MDB cable 1 meter art no 100456...

Page 89: ...r no B cup sensor yes J105 Display connection See dismantling instructions J106 RGB LED J107 RGB LED J108 not used J109 Backlight display J110 not used J112 cup sensor left coffee spout position J113 cup sensor middle J114 cup sensor right hot water spout position J200 SD card holder J103 Key J200 SD CARD J114 Cup detc Right J112 Cup detc Left J102 Service panel J101 Membrane Switch J107 RGB LED J...

Page 90: ...hes itself off automatically Reset the power supply by turning the main switch off and on again Main fuse 4A Slow art no 1004957 to protect the power supply 9 3 1 Connections Connector TB2 24Vdc Pin Colour Comments 1 3 24 Vdc red 4 7 24 Vdc black 8 Connector TB1 100 240Vac Pin Colour Comments 1 230 Vac Neutral blue 3 230 Vac Phase yellow Fuse F1 4A slow art no 1004957 24V GND 100 240 Vac J1 J2 1 F...

Page 91: ...rear wall Fuse 3 15 A Slow art no 02580 to protect the grinder motor 9 4 1 Connections 24 Vdc ingredient 1 signal Pin Colour Notes J5 24Vdc red polarity not important J6 24Vdc brown 230Vdc Pin Colour Notes 1 230Vdc red polarity is important 3 230Vdc black 230Vac Pin Colour Notes J2 230 Vac Zero blue J3 PE ground y gr J4 230 Vac Phase brown Fuse F1 3 15 A slow art no 02580 Grinder motor 230Vdc Pin ...

Page 92: ...olumn solution advises replacement of the part concerned there is always the possibility that the defect may be caused by another problem The functioning of the device should therefore be thoroughly tested to make sure that the defect does not reappear 10 1 Read log During use the last 20 error messages displayed are registered and saved To read these error messages activate the menu item Read log...

Page 93: ...ts needs replacement see chapter 5 4 Periodic maintenance 5 4 2 Service brewer and 5 4 4 Servicing Out of order Boilers filling When used for the first time boiler is still empty and is being filled No action required When boiler reaches the appropriate level the display will show Boiler heating During use boiler is not filling up or is filling up too slowly After 60 sec the display will show E3 L...

Page 94: ...e door Door lock not closed properly Hot water dispensing not possible Close door lock Out of order Rinsing Rinse program not activated in time The machine locks up Run the rinse program and follow the instructions in the display See chapter 5 Maintenance 5 1 daily rinsing program Out of order Cleaning Cleaning program is not activated in time The machine locks up Run the cleaning program and fol ...

Page 95: ...wly Water pressure has dropped or the wa ter tank stand alone is empty Check the water pressure turn the water supply tap completely open and check the connection tube for any kinks Switch the device off and on again E3 Fill error Electrode error minimum electrode not reached within 90 sec Boiler fills up too slowly Water pressure has dropped or the water tank stand alone is empty Check the water ...

Page 96: ...an or replace the filter Turn machine off and on again E8 Mixer 2 error Mixer 2 motor stalled Mixer 2 motor output s over loaded current too high The control has disabled the output Check whether mixer 2 is contaminated or incorrectly mounted Clean and or check whether the rotor turns freely Switch the machine off and on again E9 Mixer 3 error Mixer 3 motor stalled Mixer 3 motor output s over load...

Page 97: ...he MDB payment system E18 Mixer group FET error Brewer or mixer motor output remains activated Brewer or mixer motor output FET defective Replace control E19 output FET error Ingredient motor valve fan output remains activated Ingredient motor valve fan output FET defective Replace control E20 Software error Software error Reset the machine Load the defaults Install new software E21 boiler timeout...

Page 98: ...supplied 2 Connect the machine to the water incl water filter and electricity Connect the cooling system to the electricity 3 Connect the tube which come from the cooling unit to the push fit connectors at the back of the machine 4 Program the cold water recipe onto one of the empty buttons 5 Flush and venting the cold water system by dispensing a number of litres of water Insulation Tap water to ...

Page 99: ... over the opening 1 3 Replace the standard coffee waste bin for the special waste bin 3 and place it into the machine 4 Connect the machine to the water incl water filter and electricity 5 Change the cup amount counter Service menu 2 13 Other settings Waste bin management cup amount between 300 to 500 cups 2 13 Other settings 2 13 0 Waste bin management 2 13 00 Cup amount We don t recommend to swi...

Page 100: ...y drawer 12 1 1 Standard configuration Right picture shows the standard configuration of the DIL switches S1 10 ON The coin mechanism is connected to the device with a connector A 12 1 2 Rejecting coins If desired certain types of euro coins can be rejected by using DIL Switch block S1 S2 Coin S1 S2 Coin S1 S2 0 05 S1 1 S1 7 0 05 S1 1 0 10 S1 2 S1 8 0 10 S1 2 0 20 S1 3 S2 1 0 20 S1 3 0 50 S1 4 S2 ...

Page 101: ...m of ten tokens Fig 40 These ten tokens should not be the same After the ten tokens have been inserted the internal reject coil will be automatically drawn 3 End programming by switching the DIL switch S2 9 downwards to OFF If saved successfully the reject coil will be drawn once again After this switch S2 7 OFF again To halt programming first switch S2 7 and then S2 9 to OFF 4 Service menu change...

Page 102: ...w S1 4 ON locked OFF free 0 10 new S1 5 12 1 7 Cleaning the coin holder From time to time the coin mechanism should be cleaned with a light damp cloth lukewarm water containing a mild cleaning agent No further maintenance is necessary ATTENTION The cloth must not be so wet that liquid enters the system or the circuit board could be damaged Do not use any solvents and or abrasive cleaning agents th...

Page 103: ...l 4 Change 9 Cassette removal Lever 5 Return lever 10 Tube cassette 12 2 1 Tube filling We advice to fill the coin tubes by inserting coins via the coin insert slot 1 Activate filling mode Main menu F Filling mode 2 Insert coins individually in opening 2 or 6 3 The tubes are full if the machines displays insert money If display shows insert exact money the coin tubes does not contain enough coins ...

Page 104: ...r the circuit board could be damaged Do not use any solvents and or abrasive cleaning agents that could attack the plastic We advice to use a water free Surface cleaner e g Surface 95 to remove the coin channel from grease and dirt 1 Turn power OFF 2 Unlatch sorter cover blue latch on the right of the display and swing it open A B 3 Open flight deck at the insert funnel and hold it open C 4 Remove...

Page 105: ...v 0 0 OptiFresh Bean NG 2 0 EN 236 1008 coin system optional 409 463 485 773 167 60 115 575 coin system optional coin system optional 333 71 104 Volt OptiFresh NG 2 0 575 374 575 374 coin system optional 802 163 569 ...

Page 106: ...v 0 0 OptiFresh Bean NG 2 0 coin system optional 569 236 1008 coin system optional 409 463 485 773 863 90 167 60 115 575 coin system optional coin system optional 333 71 104 Volt 575 374 802 163 OptiFresh Bean NG 2 0 ...

Page 107: ...107 2016 01 Rev 0 0 OptiFresh Bean NG 2 0 EN ...

Page 108: ...Animo B V Dr A F Philipsweg 47 9403 AD Assen The Netherlands Tel no 31 0 592 376376 Fax no 31 0 592 341751 E mail info animo nl www animo eu Rev 0 0 01 2016 Art nr 1004754 ...

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